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Checking fork seals/fluid
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Checking fork seals/fluid
How do you check the integrity of the fork seals, and also the fork fluid health/level? Doing maintenance to all oils, so I wanted to include this if needed. Thanks all!Tags: None
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If the fork seals are bad, believe me, you'll know it. They're very messy.
Checking fork oil level/condition is about 99.9% as much work as just changing the fork oil.
So no one checks it -- they just change it. If you don't know or don't remember when your fork oil was changed last, it's time.1983 GS850G, Cosmos Blue.
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Originally posted by Anthony View PostHow do you check the integrity of the fork seals, and also the fork fluid health/level? Doing maintenance to all oils, so I wanted to include this if needed. Thanks all!
There is no checking the fork oil, it just gets changed. You can do it without disassembling the fork tubes or pulling seals, but it works best if you pull the forks off the bike. Basically, there is a drain hole at the bottom of the fork leg. You drain the old oil, then use kerosene or similar seal friendly solvent to rinse out the old sludge then refill with the correct amount of fork oil.
Mark1982 GS1100E
1998 ZX-6R
2005 KTM 450EXC
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I agree with RichDesmond, once the tire is off, the fork tubes are only a few more bolts away. There are some good threads about changing the fork fluid or adding progressive springs here and on BassCliff's website.
Both fork seals were leaking on both of my bikes and even though I had already purchased the new seals, I thought if try my hand at re-sealing them. I made a "tool" and what do you know, they stopped leaking, I'll change them when I add progressives next year.
Some people cut one by hand out of a butter or Cool Whip tub. I'm a printer so I used .015" styrene and my CNC cutter. Here's my sealing tool, if yours ever leak, try resealing before you replace:
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2014 BMW F800GSA | 1981 GS850GX | 1982 GS750T (now the son-in-laws) | 1983 GS750ES | 1983 Honda V45 Magna (needs some love) | 1980 Yamaha GT80 and LB80 "Chappy" | 1973 and 1975 Honda XL250 projects
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Anthony
What color should the fork oil be, and is this a separate type of oil you buy, or do you use a universal oil of sorts? When I removed the drain screw by accident for a few seconds, it was black in color.
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78550GS
Originally posted by Anthony View PostWhat color should the fork oil be, and is this a separate type of oil you buy, or do you use a universal oil of sorts? When I removed the drain screw by accident for a few seconds, it was black in color.
It's not supposed to be BLACK!
You should be able to find fork oil at just about any stealership or online.
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"When I add progressives next year."
Progressive springs, well there okay. But SONIC SPRINGS are the way to go! The owner is a great guy that offers good advice. Plus he's one of us. GSR member Rich Desmond...My Motorcycles:
22 Kawasaki Z900 RS (Candy Tone Blue)
22 BMW K1600GT (Probably been to a town near you)
82 1100e Drag Bike (needs race engine)
81 1100e Street Bike (with race engine)
79 1000e (all original)
82 850g (all original)
80 KZ 650F (needs restored)
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Originally posted by 78550GS View PostIt's not supposed to be BLACK!
You should be able to find fork oil at just about any stealership or online.
Originally posted by storm 64 View Post"When I add progressives next year."
Progressive springs, well there okay. But SONIC SPRINGS are the way to go! The owner is a great guy that offers good advice. Plus he's one of us. GSR member Rich Desmond...----------------------------------------------------------------
2014 BMW F800GSA | 1981 GS850GX | 1982 GS750T (now the son-in-laws) | 1983 GS750ES | 1983 Honda V45 Magna (needs some love) | 1980 Yamaha GT80 and LB80 "Chappy" | 1973 and 1975 Honda XL250 projects
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LoyalSons
Not sure about the 750, but my '81 550 according to the service manual calls for a mixture of SAE 10W/30 motor oil and ATF at a 50 - 50 ratio mix.
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Originally posted by Anthony View PostWhat color should the fork oil be, and is this a separate type of oil you buy, or do you use a universal oil of sorts? When I removed the drain screw by accident for a few seconds, it was black in color.Last edited by mrbill5491; 07-22-2014, 08:07 PM.sigpicMrBill Been a GSR member on and off since April 2002
1980 GS 750E Bought new in Feb of 1980
2015 CAN AM RTS
Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.
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Originally posted by Anthony View PostWhat color should the fork oil be, and is this a separate type of oil you buy, or do you use a universal oil of sorts? When I removed the drain screw by accident for a few seconds, it was black in color.
Originally posted by mikerophone View PostPersonally I use a mix of 10W or 15W and ATF.Originally posted by LoyalSons View PostNot sure about the 750, but my '81 550 according to the service manual calls for a mixture of SAE 10W/30 motor oil and ATF at a 50 - 50 ratio mix.
Mark1982 GS1100E
1998 ZX-6R
2005 KTM 450EXC
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Originally posted by mikerophone View PostI agree with RichDesmond, once the tire is off, the fork tubes are only a few more bolts away. There are some good threads about changing the fork fluid or adding progressive springs here and on BassCliff's website.
Rich Desmond offers some advice, then you say you are going to buy a product from his competitor.
Rich is the owner of Sonic Springs.
Originally posted by Anthony View PostWhat color should the fork oil be, and is this a separate type of oil you buy, or do you use a universal oil of sorts? When I removed the drain screw by accident for a few seconds, it was black in color.
Originally posted by storm 64 View Post"When I add progressives next year."
Progressive springs, well there okay. But SONIC SPRINGS are the way to go! The owner is a great guy that offers good advice. Plus he's one of us. GSR member Rich Desmond...
Originally posted by LoyalSons View PostNot sure about the 750, but my '81 550 according to the service manual calls for a mixture of SAE 10W/30 motor oil and ATF at a 50 - 50 ratio mix.
They were suggesting lighter-weight motor oil for the somewhat-proper viscosity, then adding the ATF for the anti-foaming qualities.
Nowadays, true "fork oil" is much more readily available than it was thirty years ago, and has all the qualities that you need for proper operation.
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Originally posted by Steve View PostYou may not realize it, but that is almost a slap in the face right there.
Rich Desmond offers some advice, then you say you are going to buy a product from his competitor.
Rich is the owner of Sonic Springs.
I'm not the OP, and didn't realize the RichDesmond was the owner of Sonic Springs. Now I do, as noted by the post 4 down from that. I simply agreed with his statement about having the wheel off. When storm 64 pointed it out to me I noted it and said I will check it out, which I did. They offer 3 spring rates for my bike and are only $80 a pair. I'd much rather support a GSR member than someone I have no info on other then that guys at the local bike shop telling me they were good.
Had it not been for this post I may never have heard or Sonic Springs...----------------------------------------------------------------
2014 BMW F800GSA | 1981 GS850GX | 1982 GS750T (now the son-in-laws) | 1983 GS750ES | 1983 Honda V45 Magna (needs some love) | 1980 Yamaha GT80 and LB80 "Chappy" | 1973 and 1975 Honda XL250 projects
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