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    "No good deed goes unpunished"

    Last year I sold one of my babies to a guy two hours from here. $2200 for a beautiful perfect looking and running 83 GS1100E. I was sick about it but I had my eye on an Aprilia so off it went. He loves it and a couple weeks ago asked me to do some work on a really nice 82 he bought for $1K. Go through the carbs, fork seals and adjust the valves. He's seems really nice so I agreed to do the work for $300--half what I think it's worth. I also spent 4.5 hrs repairing 5 of 6 side cover tabs--because I'm nice. BTW, when I dipped the carbs I did not remove the pilot jets--the ones under the black plugs. I removed the plugs and dipped them. I've had them break on me before so I left them in and let the dip do it's work. One of the air adjustment screws stripped and I barely got it out. So it wasn't a straightforward job--it was a PITA. Also, he wanted to use the K&L kits so we didn't have all the o-rings needed.

    Did it all and he came to pick up the bike on Monday with the needed o-rings and I finished putting in the carbs. As most of you know, all this stuff takes time--lots of it.

    When we started the bike it was really sluggish and took some tuning to get it going nicely. There was a little varnish left in the tank that I couldn't get out so we hoped that when mixed with four gallons of premium it would be ok. For a few minutes I thought I might have to tear it down again but before he loaded the bike it was purring like a kitten. Kerker four into one sounded sweet. Started it again in the back of his truck. Ran fine. He gave me another $60 for the dip and fork oil and I gave him a perfect pair of engine guards for which he is to send what he thinks is fair--I seem to be learning disabled.

    That evening he called to say that the bike wouldn't start and today he said the local shop told him the pilot jets were plugged and I think he want's me to pay them the $300. (Not gonna happen).

    Question. If the pilot jets were plugged, would it run perfectly at my place and not at his? While we typically remove them before dipping we still expect the dip to clean them right? I've done four other sets now--including the ones on the bike he bought and loves--and they are all running beautifully today.

    I wish I didn't stress over stuff like this but I do and it's irritating.

    Also wonder what a shop would charge to do the carbs, fork seals and valve adjustment--bike dropped off intact.
    sigpic
    1983 GS1100ES (Bought July 2014)
    1983 GS1100E (Bought July 2014)
    1985 GS700ES (Bought June 2015) Sold
    On Christ the Solid Rock I Stand
    All Other Ground is Sinking Sand

    #2
    When you say the bike ran perfectly at your place does that include taking it on the road and riding up through the gears and into the higher rpm range? If so, the pilots were not plugged at that point. Maybe crud in the tank worked loose and now the pilots are plugged again?
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment


      #3
      It has been said many times here, "any shortcut taken is merely another opportunity to do it over".

      I agree with Nessism, if the bike was RUN for a bit, anything left over in the pilot circuit is already gone.

      How much would a shop charge to do carbs, fork seals and valve adjustment?
      I have no idea what a flat-rate manual says about that, but simply taking the carbs off the bike and putting them back on is easily a half hour. If they strip the carbs down and replace the jets (typical "rebuild kit" overhaul), that will be at least an hour. If they ungang the carbs to change the o-rings on the "choke" plunger caps, add another hour. We're looking at 2.5-3 hours for the carbs.

      With all the proper tools and parts available, fork seals can probably be done in an hour. I am getting ready to do seals on a 550 today, I can keep track an let you know.

      Valve adjustment, probably another hour.

      Total: about 5 hours. What's the local shop rate?

      .
      sigpic
      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
      #2 son: 1980 GS1000G
      Family Portrait
      Siblings and Spouses
      Mom's first ride
      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
      (Click on my username in the upper-left corner for e-mail info.)

      Comment


        #4
        I found that dipping ain't enough for jets.
        They need to be scrubbed out with a tiny wire, guitar string works very well. Then I examine them with a lupe magnifier.
        Would have to do that even if left in the carbs.
        Overall sounds like the bike was bound to have carb issues real soon.
        "When there is doubt, there is no doubt." [trouble ahead]
        Last edited by Buffalo Bill; 07-04-2019, 10:44 AM.
        1982 GS1100G- road bike
        1990 GSX750F-(1127cc '92 GSXR engine)
        1987 Honda CBR600F Hurricane

        Comment


          #5
          Originally posted by Buffalo Bill View Post
          I found that dipping ain't enough for jets.
          They need to be scrubbed out with a tiny wire, guitar string works very well. Then I examine them with a lupe magnifier.
          Would have to do that even if left in the carbs.
          Overall sounds like the bike was bound to have carb issues real soon.
          "When there is doubt, there is no doubt." [trouble ahead]
          You take it a step further than me with the magnifier.... but agreed, dipping alone doesn’t always get the pilots clean. I’ve soaked them in Berryman’s over night to find them still clogged the next day.
          -1980 GS1100 LT
          -1975 Honda cb750K
          -1972 Honda cl175
          - Currently presiding over a 1970 T500

          Comment


            #6
            Originally posted by Steve View Post
            It has been said many times here, "any shortcut taken is merely another opportunity to do it over".

            I agree with Nessism, if the bike was RUN for a bit, anything left over in the pilot circuit is already gone.

            .
            I humbly agree on the shortcut quote and I would have pulled the carbs out again if the bike had not run so well.

            I rode the bike down the street. The tires are 15 years old so I wasn’t going to light it up or anything. (I didn’t add that I synced the carbs on a four-gauge vacuum tool as well). Also ran up the rpms several times WOT and she responded strong.

            There is a fuel filter in the line so I’m stumped as to how the jets could plug up again but they were clear when he left. The guy called that night and said it wouldn’t start. Even when it was running rough I started for me.

            Steve, I think you work about 40% faster than me.
            sigpic
            1983 GS1100ES (Bought July 2014)
            1983 GS1100E (Bought July 2014)
            1985 GS700ES (Bought June 2015) Sold
            On Christ the Solid Rock I Stand
            All Other Ground is Sinking Sand

            Comment


              #7
              Poor starting is likely linked to the choke passages being plugged. Did you verify the choke passage through the float bowl was open and that the brass (choke) fuel pickup tube was clear too?
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

              Comment


                #8
                Originally posted by Steve View Post
                It has been said many times here, "any shortcut taken is merely another opportunity to do it over".

                I agree with Nessism, if the bike was RUN for a bit, anything left over in the pilot circuit is already gone.

                How much would a shop charge to do carbs, fork seals and valve adjustment?
                I have no idea what a flat-rate manual says about that, but simply taking the carbs off the bike and putting them back on is easily a half hour. If they strip the carbs down and replace the jets (typical "rebuild kit" overhaul), that will be at least an hour. If they ungang the carbs to change the o-rings on the "choke" plunger caps, add another hour. We're looking at 2.5-3 hours for the carbs.

                With all the proper tools and parts available, fork seals can probably be done in an hour. I am getting ready to do seals on a 550 today, I can keep track an let you know.

                Valve adjustment, probably another hour.

                Total: about 5 hours. What's the local shop rate?

                .
                It's $125.00 hr here, plus parts and fluids and I doubt a shop would only allocate 5 hrs for that.
                Last edited by earlfor; 07-04-2019, 03:00 PM.
                Komorebi-The light filtering through the trees.

                I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

                Comment


                  #9
                  Originally posted by Nessism View Post
                  Poor starting is likely linked to the choke passages being plugged. Did you verify the choke passage through the float bowl was open and that the brass (choke) fuel pickup tube was clear too?
                  I did not run any wires through them. The choke was clearly working and the bike started fine before he left.
                  sigpic
                  1983 GS1100ES (Bought July 2014)
                  1983 GS1100E (Bought July 2014)
                  1985 GS700ES (Bought June 2015) Sold
                  On Christ the Solid Rock I Stand
                  All Other Ground is Sinking Sand

                  Comment


                    #10
                    Originally posted by glib View Post
                    Steve, I think you work about 40% faster than me.
                    No, I'm not fast. I'm only about half-fast. Please say that carefully.

                    And, ... the times mentioned are what I think it might take a shop, with all their specialized tools and "stuff", not the time that I might take to do the job. I do have a fair amount of tools, but they are all over the place (I really need to take a day or so to get everything put back where it belongs), and some day, I'll look into getting a lift to make it a bit easier to work on a bike.

                    By the way, the fork seal replacement on the 550L was about two hours. That included some education and general chit chat with the owner, as well as some general cleaning of parts. Surprisingly, no polishing happened.

                    .
                    sigpic
                    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                    #2 son: 1980 GS1000G
                    Family Portrait
                    Siblings and Spouses
                    Mom's first ride
                    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                    (Click on my username in the upper-left corner for e-mail info.)

                    Comment


                      #11
                      lol steve you polish carb internals, not sure if that makes you half-fast or not.....
                      1983 GS 1100 ESD :D

                      Comment


                        #12
                        Originally posted by Steve View Post
                        No, I'm not fast. I'm only about half-fast. Please say that carefully.

                        .
                        Thank you for that. I didn't know until now that there was an accurate term for my own speed.
                        sigpic
                        1983 GS1100ES (Bought July 2014)
                        1983 GS1100E (Bought July 2014)
                        1985 GS700ES (Bought June 2015) Sold
                        On Christ the Solid Rock I Stand
                        All Other Ground is Sinking Sand

                        Comment


                          #13
                          Originally posted by greg78gs750 View Post
                          lol steve you polish carb internals, ...
                          Even though you can't see them, they DO work better.

                          Which ones would you rather have in YOUR carbs?















                          .
                          sigpic
                          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                          #2 son: 1980 GS1000G
                          Family Portrait
                          Siblings and Spouses
                          Mom's first ride
                          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                          (Click on my username in the upper-left corner for e-mail info.)

                          Comment


                            #14
                            After soaking in Berryman's overnight, it's a very good idea to blast some carb cleaner from a can through the passages, if you can, followed up with compressed air. If, when blowing compressed air into a hole, nothing comes out somewhere else, it's blocked. That's my rule of thumb anyway.
                            Current Bikes:
                            2001 Yamaha FZ1 (bought same one back)

                            Comment


                              #15
                              no question, steve, i have carb internal bling envy....just the idea of those shiny little diamonds slurping petrol makes my bike faster.....
                              1983 GS 1100 ESD :D

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