Announcement
Collapse
No announcement yet.
Does stock 1980 GS1000 exhaust baffle come out?
Collapse
X
-
Does stock 1980 GS1000 exhaust baffle come out?
Something started rattling in the right side muffler. Would like to attempt a quick fix if there is a chance it might work. Does anyone know if I cut the back out with a hole saw does the baffle come out? I see online videos where guys remove baffles this way but can't find an example with an older GS. If I can get it out maybe I can do a repair and weld it back in - even if its just temporary. Thanks.Tags: None
-
Stock pipes are all welded, there is no easy way to remove and/or replace baffles.
I have seen suggestions to find the exact spot where it rattles, then bang around it with a rubber mallet or use a block of wood and a bigger hammer to possibly re-shape the outer shell to stop the rattling.
.sigpic
mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)
-
Thanks for the responses. Thought I was set for the summer but looks likes another project has materialized. All of the used exhaust systems I see on ebay appear in worse shape than mine. May as well solve it for the long-term. Seems the best option would be to cut both mufflers off and weld on replacements. Anyone have any advice on mufflers as close to stock as possible (from a baffle/pressure standpoint). Everything I see online appears to be of the open/aggressive type.
Comment
-
Envision the pipe running from the Y all the way to the hole out the muffler. This is how they are inside. THE BAFFLES are oressed directly into this solid one piece of ipipe, the outer shells put on and its all welded together. What has happened to your is the pipe has rusted through at one row if the bent in baffles. In other words it basically done forMY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550
NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.
I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.
Comment
-
Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35599
- Torrance, CA
Sito makes some nice OEM equivilent mufflers. This seller seems to have some that could be adapted...https://www.ebay.com/sch/m.html?_odk...=sito&_sacat=0Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
Comment
-
These are Sito replacement silencers, they have the Y piece built in. All you do to fit them is cut at the weld joint on pipes 2 & 3. Marving do the same silencers. I can recommend both types, they are made in Italy.
20181018_110035 by Dennis Harland, on FlickrMy bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N
Comment
Comment