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Suzuki GS400L 1980 - cafe racer project

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    Suzuki GS400L 1980 - cafe racer project

    Last year I decided I wanted to build a cafe racer. I ended up buying a Suzuki GS400L from 1980 to start out from. In december 2016, I began taking the bike apart. I have split everything - the engine head has been taken apart and I have honed the cylinders and so on. The project is not done yet. It has been on its way for the last 6 months, but I'm getting close. Hopefully it will be done within the next 2-3 weeks. I'm almost done doing all the wiring and the then I have to mount the new pipes, power filters and ajust the carbs accordingly. I'll post some pictures so you can see the bike I started out with and how i kooks now. I have to say that this is my first attempt of rebuilding a bike and I have done everything myself (welding, painting, enginework etc) but it has only been possible because of this forum and youtube ;-)















    Last edited by Guest; 05-08-2017, 05:49 PM.

    #2
    Hey Mugge. I started to cringe reading your post and looking at that first pic of what you started with. It looked to be a decent little L. What you've done so far looks really good, nice job!

    Looks like you're having fun too.
    Roger

    Current rides
    1983 GS 850G
    1982 GS1100GK

    https://visitedstatesmap.com/image/AZARCACOIDILINKSMONVNMOKTXUTWYsm.jpg Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400, 2003 FJR1300

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      #3
      Thanks, Roger. Yeah, I'm actually having a lot of fun - for the most time ;-)

      I wanted to start out from a decent looking bike to begin with. I was afraid I would loose interest had it been a bike I had found in a barn that could not start etc - that the project would have too many obstacles on it's way - it's good to know your own limitations. However, with the knowledge I have gained on the way, today I would not be afraid to start out with a scrap bike found in a barn.

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        #4
        Excellent work, Mugge.
        Hard to believe this is your opening salvo in custom bikes.
        2@ \'78 GS1000

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          #5
          I don't really get the "cafe" racer fad but I do really like what you are doing. I really like the colour. Looks like a 70s custom van. I guess personally I would have switched out those awful stock handlebars and rode it as is, but hey it's not my machine.
          1981 GS 850G

          sigpic

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            #6
            Very nice.

            V
            Gustov
            80 GS 1100 LT, 83 1100 G "Scruffy"
            81 GS 1000 G
            79 GS 850 G
            81 GS 850 L
            83 GS 550 ES, 85 GS 550 ES
            80 GS 550 L
            86 450 Rebel, 70CL 70, Yamaha TTR125
            2002 Honda 919
            2004 Ural Gear up

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