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    #16
    Originally posted by Chuck78 View Post
    4 - carb/intake boots should mean:
    Rebuild carb
    New needles and seats
    Float adjustment
    Dismantle and Chem dip or ultrasonic clean carbs
    New carb o-ring kit (each carb - pilot air screw, pilot fuel screw, choke plunger, fuel bowl drain screw)
    Fuel bowl and top cover gaskets
    New intake boot o-rings
    Inspect intake boots
    Reassemble and bench syncronize carbs
    Fuel screws (on bottom) around 7/8 to 1 turn out. Too far and you'll never get a good idle or off-idle transition. Adjust air screws (on side) to the highest idle method.

    You just use a standard strobe timing light for the ignition, but a fresh set of points and condensers is probably warranted.
    Dyna-S ignition is $115-120 depending on which brand ignition advance yours uses. You really should do the ignition coil relay mod (all bikes of all makes without one) if installing electronic ignition.

    I also always like to replace the stock plug wire resistor caps with new NGK 5000 ohm pieces. And new NGK B8ES spark plugs.
    I'll have to dig up the part numbers, I've got them home on the shelves deeply stocked for future bikes. 2 angled, 2 straight. There are several variants of the angled type. It's the medium sized ones for the outside cylinders I believe.
    Cut the plug wires back a little bit, 1/4" or so, if you can. Gets you a good fresh connection for the stab-in thread-in type connection.

    Carb WILL need serviced. That should almost be #1 on the list really. Tie with valve adjust.
    Duly noted, thanks again. Looks like there's no delaying it!

    Comment


      #17
      You will be so much better off, and any older bike of unknown carb condition that's not running properly, to just rebuild the carbs right off the bat, as well as valve adjustment

      EDIT - I forgot to mention the fuel tube o-rings that connect the carbs, IF you are lucky enough to have the all-alloy type with replaceable o-rings, vs the type coated with a permanent viton/neoprene o-ring sleeve which are often just worn out & will no longer seal. Z1 Enterprises sells reproductions of these if you search for VM26/VM28 carb parts in their database. Not all are listed for Suzuki GS750/850/1000, but they list dimensions and also KZ1000/Z1/KZ900 VM's are identical.
      Last edited by Chuck78; 02-28-2018, 03:45 PM.
      '77 GS750 920cc heavily modded
      '97 Kawasaki KDX220R rugged terrain ripper!
      '99 Kawasaki KDX220R​ rebuild in progress
      '79 GS425stock
      PROJECTS:
      '77 Suzuki PE250 woods racer
      '77 GS550 740cc major mods
      '77 GS400 489cc racer build
      '76 Rickman CR1000 GS1000/1100
      '78 GS1000C/1100

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        #18
        Welcome from another GS750 first timer.
        Jordan

        1977 Suzuki GS750 (My first bike)
        2000 Kawasaki ZRX1100
        1973 BMW R75/5

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          #19
          Good to know. I will look out for that when I pull the carbs. While on the bike, the carbs look very clean.

          D9619AFF-DD1C-4FA1-9E74-73AEC2F84AEE.jpg

          Comment


            #20
            I believe I have nippondenso points setup.

            FEBBADEA-5357-41BF-8939-B0BF605AA5BE.jpg

            Comment


              #21
              The NGK plug caps you need are 2 x XB05F and 2 x VB05F.
              Just purchased a set for my 750EC!
              Cheers, Andy

              Current bikes... 78 GS750E, 72 CB500K1
              Previously owned...
              01 VFR800Fi, 67 Honda Sports 90
              71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
              75 Kawasaki KX125 (little screamer!)
              BMW R65, BMW R80, BMW R100LT

              Comment


                #22
                Ok, so the air screws were turned all the way out! I am surprised it started and ran. I adjusted them to 1.25 turns and adjusted the clutch as well. The bike now runs with choke off and indeed shifts through all gears. Drive chain is sloppy but I think I’ll take it for a short ride anyway.

                Maybe I should start another thread about this bike? I won’t do a full restoration, but plan to make it a solid runner. Best to put it in the project forum?

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