It was sitting nice and tall so I could tell the suspension wasn't beat out of it.
I walked over and popped the hood and found it was complete, but the heads had been unbolted.
I figured it probably needed to be rebuilt.
I asked the manager of the dump if he'd sell it, he said "if you want it, take it."
I figured if it took less than $300 or so to get it going well, it'd be worth it.
It got pushed into a back corner of the garage and forgotten about as right around then I bought my GS.
So with the bike now put away and the snow falling it was time to dig into it.
First thing I did was buy gas lines, and three bolts for the heads (the rest were in the tool compartment).
Once I got the heads bolted on (gaskets were still good) I gave it a few tugs and found the compression was way above the factory minimum!
So then I moved on to spark. No spark at all.
The keyed ignition had been bypassed with an on/off switch.
I tested the usual things (stator, coil, r/r etc.)the usual ways in the electrical system and found the kill switch and the on/off switch to be faulty.
I removed the switch bypassing the ignition and just ran a jumper across the ignition plug, then unplugged and jumped the kill switch.
And then there was spark!
I opened up and cleaned out both the VM30 carb and Mikuni pulse fuel pump and reinstalled them with all new lines.
I mixed some 50:1 in a plastic soda bottle and put in the line going to the pump.
A few pulls and she fired up!
So I had a running sled for just under $5!!
Once I knew it ran I found an ebay seller with new parts and ordered all the little stuff it needed.
I cleaned out the water and rust filled plastic fuel tank (something metal had rotted in there), and filled it up with fuel.
Took it for a few rips around the property, but it started to be a beast to start, and would not idle at all.
I checked the fuel pump and found it was leaking gas into the pulse line, which both lowered the vacuum at the carb and flooded the engine.
There was a second pump in the tool compartment, so I opened it up and salvaged the diaphragm out of it.
I also went through the carb again and found the pilot circuit was still dirty
Once that was fixed it started in a couple pulls, and after some fine tuning it idled fairly well.
I installed all the parts I ordered including oil tank cap, gas cap, ignition (yay, keys!) choke cable and leaver, spark plugs, proper length pull cord, fuel filter and hood latch brackets.
All brand new parts and all for under $75!
It has electric start (hense the 'Deluxe' in the name) but the starter is pooched, so getting a new one is on my to do list, along with ski-skins, drive belt, windshield, light bulbs and carbide wear bars.
Today was my first chance to go ripping around on it, but just in case something broke down I stayed close to home.
Still managed to put 10kms on it and had no problems at all.
It's top speed with me on it is 45-50mph!
The track and sliders are in great shape and the speedo still works!
The crank seals are good, the drive chain and gears show minimal wear, The hood looks rough but is still solid and in one piece.
The seat is kind of rough, but nothing black duct tape wont fix.
Nice toy for under $100!
Oh, the motor is a Suzuki Spirit 2-stroke twin, single carb.
Tank
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