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6V regulator running a 79 KZ400B ?!

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    6V regulator running a 79 KZ400B ?!

    Ok so I am going to get this 4000 mile KZ400b back on the road. Still got the dealer sticker on, 610 W 57th street NYC
    It hasn't run for two years but it did run OK. My son had it on the road for a year before he went travelling the world.
    Going over it I find a sticker on the r/r unit. 6V Rs2152 Kokusan Denki.
    Am I going blind?
    It's a five wire, two yellow unit. The stock unit was four wire, two yellow.
    Is it possible that it was keeping the bike going. He says he used the electric start all the time.
    I recall getting a new coil and condensers for it when there were ignition problems and I know I checked charging voltages the day he bought it and later on.
    Today the battery was less than quarter full and looks like it has a dead short in it now.
    My gut says to replace the r/r.
    What does the hive think?DSC_0065.jpg
    Last edited by Brendan W; 06-27-2018, 07:41 AM.
    97 R1100R
    Previous
    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

    #2
    Charge up the battery and go a quick test. Double all your voltage reading to use a12v diagnosis guidelines.

    Comment


      #3
      Could I just saw the battery in half ?
      97 R1100R
      Previous
      80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

      Comment


        #4
        Just to finish this up. Got a new battery and fitted a spare r/r unit.
        Initially the charging voltage topped out at 13.4 Volts.
        Were it not for what I have learned on here I could have either pretended it was good enough or junked it.
        I already knew the generator was putting out and was not shorting, at least not at no load.
        Figured I didn't need to do the tests and that the trouble was going to be the pos and neg drops to and from the r/r
        A quick visit to the connectors to replace bullets with spades and rings and a SPG rigged up on the regulator mount bracket and now it's topping out at 14.3 Volt.
        Thanks to Jim and everyone else who drills this into anyone who cares to listen.
        Knowledge is the gift that keeps giving
        97 R1100R
        Previous
        80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

        Comment


          #5
          Good news. So you upgraded everything from 6v to 12v?

          Comment


            #6
            I had a 1979 KZ400B for 2 years.
            Granted; that was 35 years ago, and I didnt have to replace the battery, but I dont recall it being 6 volts.

            I cant find any info on " Rs2152 Kokusan Denki." other than that is a company that makes such electrical parts.
            http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
            Had 850G for 14 years. Now have GK since 2005.
            GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


            https://imgur.com/YTMtgq4

            Comment


              #7


              .
              http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
              Had 850G for 14 years. Now have GK since 2005.
              GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


              https://imgur.com/YTMtgq4

              Comment


                #8
                Originally posted by posplayr View Post
                Good news. So you upgraded everything from 6v to 12v?
                It's a 12 Volt machine. Just can't figure how it ran with a 6 Volt regulator.

                Originally posted by Redman View Post
                I had a 1979 KZ400B for 2 years.
                Granted; that was 35 years ago, and I didnt have to replace the battery, but I dont recall it being 6 volts.

                I cant find any info on " Rs2152 Kokusan Denki." other than that is a company that makes such electrical parts.
                Thanks for the wiring diagram. You can see how Kawasaki send the ground wire for the single phase generator directly to the ground return harness.

                The spare unit I'm using is from a 3 phase machine, GSX 750 I think. Am I going to have trouble down the road sending the two wires from the Z generator into two of the three phase inputs on the r/r ?
                97 R1100R
                Previous
                80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                Comment


                  #9
                  Originally posted by Brendan W View Post
                  .....

                  The spare unit I'm using is from a 3 phase machine, GSX 750 I think. Am I going to have trouble down the road sending the two wires from the Z generator into two of the three phase inputs on the r/r ?
                  You might have to try these two and then another set of the r/r inputs, becuse I think those regulators really only regulate one or two phases. (Not certain why I thought that. Somebody confirm or refute that, please.)
                  Last edited by Redman; 07-02-2018, 07:05 PM.
                  http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
                  Had 850G for 14 years. Now have GK since 2005.
                  GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


                  https://imgur.com/YTMtgq4

                  Comment


                    #10
                    Originally posted by Redman View Post
                    You might have to try these two and then another set of the r/r inputs, becuse I think those regulators really only regulate one or two phases. (Not certain why I thought that. Somebody confirm or refute that, please.)
                    Looking at the GS850 and GSX750 r/r inputs, both have Y, Blue/W & R/W inputs. In both cases either the Y or the Blue/W have the regulating bits on that phase so maybe dumb luck, but I chose the Y & Blue/W and it's regulating to about 14 Volts.
                    97 R1100R
                    Previous
                    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                    Comment

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