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    Piston compatibility

    Hey guys. I did a search, but didn't see anything outright, so forgive me if this has been asked before.

    My 79 GS425 broke down Monday, and was leaking oil from the exhaust. I finally got around to yanking the engine apart today, and was greeted by this:



    So, my question: Are any other pistons compatible with my bike? I'm finding some 550 and 750 ones, but no 425 ones. The main one I'm looking at is here.http://www.ebay.com/itm/Suzuki-New-P...9dd8b7&vxp=mtr

    Thanks in advance for the help.

    #2
    OUCH!! The GS 450 piston is just an over bore for you. Ray.

    Comment


      #3
      That's fair enough. Are there any compatible ones, or am I just sorta screwed until someone sells a 425 piston on Ebay?

      Edit: I just found these, but I really don't trust ebay listings, so I'd like to be sure that these would actually fit my bike. http://www.ebay.com/itm/SUZUKI-GS-75...63adc8&vxp=mtr

      Comment


        #4
        Originally posted by sulacet View Post
        That's fair enough. Are there any compatible ones, or am I just sorta screwed until someone sells a 425 piston on Ebay?
        i think what Ray meant was you can use 450 pistons in your motor, the liners would just need to be bored out to suit the bigger pistons
        1978 GS1085.

        Just remember, an opinion without 3.14 is just an onion!

        Comment


          #5
          Alright, cool. Sorry for the confusion, this is just my first time working on an anything engine. (You can see the Clymer manual in the background.)

          Thanks so much for the help guys.

          New question:

          Is a shorter stroke (4.4 mm) going to impact the performance at all?
          Last edited by Guest; 05-18-2013, 09:26 PM. Reason: question

          Comment


            #6
            Yes. What little torque you have now would drop even more. Why the question?
            1982 GS550M Rebuilt Winter '12 - 550 to 673cc engine conversion.
            1989 Kawasaki ZX-7 Ninja
            2016 Ducati Scrambler Full Throttle

            Comment


              #7
              Stock is 67mm bore , 66mm stroke

              Your boring it up to 71mm if you use gs450 pistons so that means you need to take 4mm out of the liner to fit these pistons.

              Now the only problem is: was the 425 a 16mm wrist pin or 18mm?

              Well unfortunately its 16mm so you can't use the 71mm gs450 pistons.

              Your first choice is: gs850 pistons @ 69mm. That's only a 1 mm increase on each side. Its barely an overbore so you should be fine.

              Actually its only the second stock overbore.




              Read this thread:
              Place your 2 cylinder GS engine, drivetrain or clutch related questions in this forum.


              Talk to droyce for what to do.
              Last edited by Mekanix; 05-19-2013, 01:30 AM.
              Stephen.
              1981 GSX540L "Frankintwin"
              1989 GS500E Resto-mod .

              400 mod thread
              Photo's 1

              Photos 2

              Gs500 build thread
              GS twin wiki

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