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81 gs1100e, a top end rebuild story

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    #16
    Originally posted by CincinnatiKid View Post
    Does this warrant a new thread?
    Questions about clutch part wear…

    anyways I took my clutch out and noticed the back side of my clutch hub/basket/gear looked pretty hurt. Not sure how clean the factory welding job on it was, but mine looks more like English manufacturing than Japanese manufacturing.. can anyone offer a second opinion? Is this worthy of service in the 83 motor?
    Im curious about the welding and grinding. I don’t see any wear marks that indicate any rotational wear…
    You should probably start a thread in the Projects forum

    The clutch hubs are well known to come loose. The welds means someone has fixed that issue so, no, it's not factory.

    The nut? Well, if you're not going to race the 1100 some blue Loctite and the stock nut should suffice

    1978 GS 1000 (since new)
    1979 GS 1000 (The Fridge, superbike replica project)
    1978 GS 1000 (parts)
    1981 GS 850 (anyone want a project?)
    1981 GPZ 550 (backroad screamer)
    1970 450 Mk IIID (THUMP!)
    2007 DRz 400S
    1999 ATK 490ES
    1994 DR 350SES

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      #17
      I see, I was assuming that it was welded from the factory. It’s never given me trouble yet, so I will carry on with it as is.

      And thanks, I think the OEM nut and the loctite will sort me out just fine. My days of pushing this bike to any type of limit are done. Probably.

      If a moderator wants to move this thread, that’s fine with me. I probably don’t have the determination to continue updating at checkpoints. I’ll assemble the motor, put it back into the bike and hopefully it will be drama free.
      81 gs1100E
      81 gs550
      74 xlch 1000 custom
      03 ktm 525 exc supermoto
      76 honda cj360
      72 honda cl350
      2 green parrots

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        #18
        I don't think nobody's mentioned the locking washer for this nut, and don't know if yours still had one when you took it apart, it goes under the nut, then is "bent up against the flat edges" of the nut so it shouldn't be able to back off... "Proper torque", Loctite, locking washer, My opinion you should be good to go.
        1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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          #19
          Certainly. Every manual always specs to replace that folding lock washer upon disassembly across any bike I’ve ever wrenched. I’ve always reused them to no detriment.

          thankfully, that past-service-limit lock washer was there, it was the only thing holding the nut from backing off completely. New ones are on order for the clutch and the front sprocket.
          81 gs1100E
          81 gs550
          74 xlch 1000 custom
          03 ktm 525 exc supermoto
          76 honda cj360
          72 honda cl350
          2 green parrots

          Comment

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