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Aftermarket Stainless bolt kit - check your clutch

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    Aftermarket Stainless bolt kit - check your clutch

    Pulled my clutch out today to do the "spring mod" to stop the rattling.. I guess all the noise wasn't due to the springs (actually it is, I guess it probably "bedded in" like this pretty early on)!

    Easy to check if yours is the same, pull the bolt & check the end of it, you'll be able to see where it touched.

    It's hit the clutch basket & the first fibre.....



    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar.....

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

    #2
    Dan,
    That particular screw is should be the short one for obvious reasons
    Jim

    Comment


      #3
      Use a little RTV and a washer on that one. You're not the first to do this and not the last.
      Oh yeah, use a shorter bolt.
      1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
      1985 GS1150ES stock with 85 Red E bodywork.

      Comment


        #4
        Bolt is the closest one in the kit to the same length as stock so I am assuming I am missing washer or something plus it's probably a little longer than stock.
        On the 1000 case cover it stands off from what you can see here by about an inch so the bolt does need some length.

        Guess I will measure carefully before I put this one back!!

        :d
        1980 GS1000G - Sold
        1978 GS1000E - Finished!
        1980 GS550E - Fixed & given to a friend
        1983 GS750ES Special - Sold
        2009 KLR 650 - Sold - gone to TX!
        1982 GS1100G - Rebuilt and finished. - Sold
        2009 TE610 - Dual Sporting around dreaming of Dakar.....

        www.parasiticsanalytics.com

        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

        Comment


          #5
          Hi Dan, That's kinds ugly!! I checked my notes and I have a 30mm in that location. Ray
          "Nobody goes there anymore, it's too crowded" -Yogi Berra
          GS Valve Shim Club http://www.thegsresources.com/_forum...d.php?t=122394
          1978 GS1000EC Back home with DJ
          1979 GS1000SN The new hope
          1986 VFR700F2 Recycled

          Comment


            #6
            come on man!!!
            always plunge a through hole with something and then do the math.
            long bolt/short/through hole syndrome.
            Last edited by blowerbike; 06-04-2010, 02:07 PM.

            Comment


              #7
              Too trusting of the aftermarket kit along with measuring alongside the stock bolt giving me confidence I guess.... Live and learn. Looks like it made it's own room a long time ago!
              It's been in there about 7-8k miles.
              1980 GS1000G - Sold
              1978 GS1000E - Finished!
              1980 GS550E - Fixed & given to a friend
              1983 GS750ES Special - Sold
              2009 KLR 650 - Sold - gone to TX!
              1982 GS1100G - Rebuilt and finished. - Sold
              2009 TE610 - Dual Sporting around dreaming of Dakar.....

              www.parasiticsanalytics.com

              TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

              Comment


                #8
                Originally posted by chef1366 View Post
                Use a little RTV and a washer on that one. You're not the first to do this and not the last.
                Oh yeah, use a shorter bolt.
                I bought a couple extra OE dowty seals

                Comment


                  #9
                  This came from the stainless bolt kit from Z1. Ed has the same kit on the 1000S he is working on now & says that most of the bolts in his kit are too long, including that one...!

                  I guess just because it says GS1000 on the packet we shouldn't necessarily trust that it's right!
                  1980 GS1000G - Sold
                  1978 GS1000E - Finished!
                  1980 GS550E - Fixed & given to a friend
                  1983 GS750ES Special - Sold
                  2009 KLR 650 - Sold - gone to TX!
                  1982 GS1100G - Rebuilt and finished. - Sold
                  2009 TE610 - Dual Sporting around dreaming of Dakar.....

                  www.parasiticsanalytics.com

                  TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                  Comment

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