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    shim size help

    80 GS450. The two exhaust shims are 2.6. I can't even get the .03 feeler gauge between the rocker and shim. What size should I use. I tried the math but don't have an actual clearance. What do I do now?

    #2
    Originally posted by bluepinner View Post
    80 GS450. The two exhaust shims are 2.6. I can't even get the .03 feeler gauge between the rocker and shim. What size should I use. I tried the math but don't have an actual clearance. What do I do now?
    what size shims are in the exhaust? what size shims are in the intakes? if the exhaust shims are smaller than the intakes swap them and take a reading. If not you'll just have to grab a couple of thin shims 2.40?? and see what happens.
    Rob
    1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
    Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

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      #3
      Until you get a shim thin enough to measure the clearance you are just guessing.

      A tip from Tkent: if you can reach down and spin the bucket with your finger, go one size down, if you can't, go down two sizes. And always measure again after installing new shims and spinning the engine over a couple of revs with a wrench.

      And what ever you do, don't turn the engine over without all the shims installed.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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        #4
        Can't help you with the "not enough clearance to insert a feeler", but I will invite you to follow the suggestion at the end of my signature.

        I (and 317 others) find it to be a rather useful tool to calculate shim sizes and keep track of your shims and clearances from one adjustment interval to the next.

        .
        sigpic
        mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
        hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
        #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
        #2 son: 1980 GS1000G
        Family Portrait
        Siblings and Spouses
        Mom's first ride
        Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
        (Click on my username in the upper-left corner for e-mail info.)

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          #5
          Thank you guys! I will try to spin the bucket and go from there. I'm not sure what size the intake are. They measured about a .051 feeler. I will try switching them with the exhaust shims and remeasure. The PO was messing with them. One of the shims were warn down on both sides (had to measure with a micrometer) and there was a rubber sealant on the valve cover gasket.

          Comment


            #6
            Originally posted by Steve View Post
            Can't help you with the "not enough clearance to insert a feeler", but I will invite you to follow the suggestion at the end of my signature.

            I (and 317 others) find it to be a rather useful tool to calculate shim sizes and keep track of your shims and clearances from one adjustment interval to the next.

            .
            Sorry Steve, it's 316 others.
            I never used the spreadsheet you sent, it's just quicker to do the math in my head than go fire up the computer.
            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

            Life is too short to ride an L.

            Comment


              #7
              OK, so just do the math in your head, then enter your values so you know what's there for next time.

              .
              sigpic
              mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
              hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
              #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
              #2 son: 1980 GS1000G
              Family Portrait
              Siblings and Spouses
              Mom's first ride
              Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
              (Click on my username in the upper-left corner for e-mail info.)

              Comment

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