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Wiseco kit owners, how long does it take to break in the pistons/rings?

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    Wiseco kit owners, how long does it take to break in the pistons/rings?

    I just got my GPz back on the road. It has an 810cc bore kit in it. How long does it take to break them in? I realize it should be measured in time, but I have only miles as a measurement device.
    I file fit the rings and assembled the engine myself. All other work was professionally done. I am tuning it myself using my wideband, but don't want to do any WOT runs until the rings are sufficiently broken in.
    Thanks in advance.

    #2
    What works for me is:
    About 50 miles of loading/ unloading piston rings (up and down short hills at 45-50 mph) 2-4,500 rpm. Oil and filter change.
    About 150-250 miles mostly cruising while varying rpm's between 2,500 and 6,000 with 50% loading/unloading rings. Oil and filter change.
    500 miles of normal-type riding with some bursts to 8,500-9,000. Oil and filter change.

    Done.

    Fill with your favorite synthetic oil and enjoy!

    Other opinions/techniques are sure to come...


    Daniel

    Comment


      #3
      Here are a couple of threads you might want to read though...



      This forum contains old posts which may have information which may be useful. It is a closed forum in that you can not post here any longer. Please post your questions in the other technical forums.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment


        #4
        A couple of hours of varied throttle riding
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

        Comment


          #5
          WOT is what it needs, as soon as possible.
          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

          Life is too short to ride an L.

          Comment


            #6
            On my latest rebuild the bike was ran around town using liberal throttle for about 20 miles or so, followed by retorquing the head gasket and checking the valve clearances. After this I started doing freeway roll-ons using more and more throttle. Started with fifth gear then forth and eventually 3rd gear pulls to redline by the time the engine had crossed the 75 mile mark. Engine is running great without a hint of oil useage.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment


              #7
              I agree with first response as well as the fact that you want to vary the throttle as much as possible during the last 500 miles without being to hard on it.

              Thats the same procedure my mechanic had me do when I did my break in.

              Comment


                #8
                Originally posted by Dizzixx View Post
                I agree with first response as well as the fact that you want to vary the throttle as much as possible during the last 500 miles without being to hard on it.

                Thats the same procedure my mechanic had me do when I did my break in.
                No disrespect intended but your bike is burning oil according this thread you started...http://www.thegsresources.com/_forum...d.php?t=175757
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment


                  #9
                  after 6000 trouble free miles. If you read it then you would have noticed that it was caused by something else.

                  Ergo the on the advice of my mechanic.

                  Not to mention that during regular riding before I had problems I would regularly take it to redline and ride it hard.

                  He is asking about break in. Which worked. I gave my 0.02 you want to discredit them then fine.

                  Comment


                    #10
                    Originally posted by Dizzixx View Post
                    after 6000 trouble free miles. If you read it then you would have noticed that it was caused by something else.

                    Ergo the on the advice of my mechanic.

                    Not to mention that during regular riding before I had problems I would regularly take it to redline and ride it hard.

                    He is asking about break in. Which worked. I gave my 0.02 you want to discredit them then fine.
                    Geeze man chill. In your other thread you are going on and on about how the rings are bad and the engine is burning oil. I've been watching your thread closely and so far there is no mention of "caused by something else".
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment


                      #11
                      Yeah, he didn't circulate the oil or some such ****e.
                      Sounds to me like he never sealed the rings.
                      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                      Life is too short to ride an L.

                      Comment


                        #12
                        Sorry, just frustrated.

                        Dont want to take away from this thread. I replied to you in mine.

                        Comment


                          #13
                          As the others have said, don't beat the engine up too much by running it at the red-line but don't be afraid to pull through all your gears and then let the engine do the braking while you downshift through the gears. Doing this at varied speeds should set the rings properly in just a few miles.

                          I'd still recommend running through at least two tanks of gas before I started to abuse the bike.

                          Comment


                            #14
                            Thanks for all the responses, folk. This is my first high performance 4 stroke 4 cylinder air cooled bike and I just wanted to collect as much data as possible. FWIW, I don't beat on my bikes, but I do ride enthusiastically. All other 4 stroke cars I have owned (including the fully-forged turbo engine I built for the TransAm I broke in easily, per manufacturer's recommendations.
                            This one I am being careful with (it's been a pricy engine, all things considered) because I want both maximum performance and longetivity. I have decided on the following:
                            Vary the rpms as much as possible
                            Don't keep the revs down to specified limits, (5k, then 6k, incrementally up to the limit of 11k) just keep them varied
                            Don't just nail it while breaking it in, just roll into the throttle until the desired rpms are reached.

                            I've already done one oil change, and another is scheduled prior to this weekend's Rally.
                            I'll be tuning the carbs with my LM-1 btw. Should be very interesting, it's my first bike to tune with a wideband.
                            Again, thanks for all the responses. For those that are watching this thread, the break-in seems to be doing well. All I have done to the carbs (stage 3 jet kit) is drop the needles one notch. It is running surprisingly well for an engine that has not had the carbs tuned at all.

                            Comment


                              #15
                              You forgot one thing, open the throttle! That's what it needs.
                              http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                              Life is too short to ride an L.

                              Comment

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