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    Engine balancing and modification help...

    Hi
    I am in the process of preparing my GS1000 engine for its overhaul and restoration and I am considering balancing the crank. Do you wise people think its worth it and would you recommend any other modifications or any tips or tricks or even wise words that would help me in getting a first class motor for my bike?

    Many thanks

    #2
    You only need to balance the crank if you're doing a really big bore kit. Lots of us have 1085 Wiseco pistons and they're fine w/o balancing.

    You should have the crank pins welded, tho

    There's lots of builds on the forum, how much money do you have for this?
    1978 GS 1000 (since new)
    1979 GS 1000 (The Fridge, superbike replica project)
    1978 GS 1000 (parts)
    1981 GS 850 (anyone want a project?)
    1981 GPZ 550 (backroad screamer)
    1970 450 Mk IIID (THUMP!)
    2007 DRz 400S
    1999 ATK 490ES
    1994 DR 350SES

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      #3
      I recon around £1500 or $2200 if more is needed then its ok.

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        #4
        I've rebuild several GS engines by purchasing low mileage heads/cylinders/pistons/etc off ebay for cheap. You can typically pick up a good cylinder head for less than $100 USD, and cylinders and pistons are similar. Of course, this is in the US and the UK is likely different.

        Here is a great deal on a cylinder head. http://cgi.ebay.com/ebaymotors/ws/eB...K%3AMEWAX%3AIT
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          #5
          We do get various items in the UK but nothing like the USA (boo hoo) and prices vary greatly so with limited parts you have to be careful. My bike does indicate 35000 on the clock which isn't too bad, however the casings need a good vapour blast and there is a lot of carbon build up so ultrasonic cleaning should remove that so while the engine is stripped it gives me a chance to improve things internally.

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            #6
            Originally posted by slapper View Post
            We do get various items in the UK but nothing like the USA (boo hoo) and prices vary greatly so with limited parts you have to be careful. My bike does indicate 35000 on the clock which isn't too bad, however the casings need a good vapour blast and there is a lot of carbon build up so ultrasonic cleaning should remove that so while the engine is stripped it gives me a chance to improve things internally.
            35000 is nothing. A simple re-ring and valve lapping is all it will need. Surface the head and cylinder if there is corrosion but no need to waste money replacing things that don't need replacing.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment


              #7
              Originally posted by Nessism View Post
              35000 is nothing. A simple re-ring and valve lapping is all it will need. Surface the head and cylinder if there is corrosion but no need to waste money replacing things that don't need replacing.
              Ditto

              If it hasn't been abused mechanically, it'll double that 35K miles

              Toss some of that money into suspension and tires instead
              1978 GS 1000 (since new)
              1979 GS 1000 (The Fridge, superbike replica project)
              1978 GS 1000 (parts)
              1981 GS 850 (anyone want a project?)
              1981 GPZ 550 (backroad screamer)
              1970 450 Mk IIID (THUMP!)
              2007 DRz 400S
              1999 ATK 490ES
              1994 DR 350SES

              Comment


                #8
                Thanks for those comments great sound advice...

                Comment

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