- had head done (new valve seals, exhaust guides, valves cut in, valve stems shortened to get shims in middle of adjustment range (2.65-2.75).
- ball honed cylinders and installed new rings.
- new seals in cam chain tensioner.
- rebuilt carbs.
When I was putting everything back together, I noted the one lobe of the intake cam had a crack in it, with evidence that it had been filed a bit to smooth off the crack edges, the crack was not on the top of the lobe bearing surface, but on the back of the lobe. I obtained a pair of cams on ebay, measured them to check wear, found they were better than my originals, and installed them.
I did not change the sprockets to my originals to match the cam chain, and now I'm wondering if the sprockets and chain are supposed to be matches, like on a drive chain.
The noise is a kind of rattling, and doesn't seem to affect the performance. I did not have this noise prior to the engine work...the only replaced major internals are the cams and sprockets. I've already done the recheck of the valve clearances after break-in, so it's not loose shims.
I even put in OEM exhaust gaskets, in case the Athena ones were not sitting properly...no change in the noise.
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