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rotate the engine less1 shim?

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    rotate the engine less1 shim?

    Can i rotate the engine with a shim removed? I want to swap#1 exhaust for #4 intake..
    -Mark
    Boston, MA
    Suck Squeeze Bang Blow..
    sigpic
    1980 GS850G with 79 carbs.....

    #2
    No !!!!!!!!!!!!!
    Larry D
    1980 GS450S
    1981 GS450S
    2003 Heritage Softtail

    Comment


      #3
      Don't do it. Pop a coin in there that is the same size and you can get away with it - carefully (turn by hand, not the starter).
      79 GS1000S
      79 GS1000S (another one)
      80 GSX750
      80 GS550
      80 CB650 cafe racer
      75 PC50 - the one with OHV and pedals...
      75 TS100 - being ridden (suicidally) by my father

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        #4
        what are the ramifications if one does this? Cam Lobe gets scratched?
        1979 GS850G
        2004 SV650N track bike
        2005 TT-R125 pit bike
        LRRS #246 / Northeast Cycles / Woodcraft / Armour Bodies / Hindle Exhaust / Central Mass Powersport

        http://s327.photobucket.com/albums/k443/tas850g/

        Comment


          #5
          Originally posted by Larry D View Post
          No !!!!!!!!!!!!!
          What he said, except with a little more emphasis.


          NO!!!


          For some entertaining light reading click HERE to see a recent thread.

          .
          sigpic
          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
          #2 son: 1980 GS1000G
          Family Portrait
          Siblings and Spouses
          Mom's first ride
          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
          (Click on my username in the upper-left corner for e-mail info.)

          Comment


            #6
            Lol, thanks..
            I measured clearances agIn and recorded shim sizes here is what i got..
            (Cyl) measurement/shim

            Intake:
            (1) 0.002/2.70
            (2) 0.002/2.70
            (3) 0.0015/2.75
            (4) 0.0025/2.65

            Exhaust
            (1) tight/2.75 and kinda blue in the center (will post pic)
            (2) 0.0015/2.75
            (3) tight/2.65
            (4) 0.0015/2.65
            -Mark
            Boston, MA
            Suck Squeeze Bang Blow..
            sigpic
            1980 GS850G with 79 carbs.....

            Comment


              #7
              Originally posted by mvalenti View Post
              Lol, thanks..
              I measured clearances agIn and recorded shim sizes here is what i got..
              (Cyl) measurement/shim

              Intake:
              (1) 0.002/2.70
              (2) 0.002/2.70
              (3) 0.0015/2.75
              (4) 0.0025/2.65

              Exhaust
              (1) tight/2.75 and kinda blue in the center (will post pic)
              (2) 0.0015/2.75
              (3) tight/2.65
              (4) 0.0015/2.65
              Are those clearances in mm? If so, you have too many zeroes.

              Adjusting for that, you are way tight. You also don't have many swaps at hand to adjust them.

              Also, did you measure the shims with a caliper/micrometer? If you are working from the printed thickness, you should measure the shims yourself. The shims often don't match their nominal thickness.

              You might be able to swap some of the 2.65 shims into the 2.70 and 2.75 buckets to open up those clearances, but you need at least three more shims for the job.

              Comment


                #8
                Just another reason I like the 16V motors with the screw adjusters. Those shims are a pain in the @zz.

                (The upside is you don't have to pull the cams like on my Bus )

                Comment


                  #9
                  I used a feeler Gage to measure gap, in inches. .00015, .002,.0025,.003 etc.. I have a good micrometer I can use to measure the shims. I took them at face value. Also I thought (per the gs manual) 0.001-0.003 was the target clearance, no? See the bluing on the shim? Excessive heat?

                  -mark
                  Last edited by mvalenti; 07-06-2012, 03:47 PM. Reason: Add pic
                  -Mark
                  Boston, MA
                  Suck Squeeze Bang Blow..
                  sigpic
                  1980 GS850G with 79 carbs.....

                  Comment


                    #10
                    Hmmm, from what I can tell from the bluing on the shim it doesn't look like heat bluing. Heat bluing will have different shades associated with it not one color you have in the pic.
                    sigpicMrBill Been a GSR member on and off since April 2002
                    1980 GS 750E Bought new in Feb of 1980
                    2015 CAN AM RTS


                    Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

                    Comment


                      #11
                      Originally posted by mvalenti View Post
                      See the bluing on the shim? Excessive heat?
                      A lot of them come much more blue than that from the factory - nothing to worry about.
                      79 GS1000S
                      79 GS1000S (another one)
                      80 GSX750
                      80 GS550
                      80 CB650 cafe racer
                      75 PC50 - the one with OHV and pedals...
                      75 TS100 - being ridden (suicidally) by my father

                      Comment


                        #12
                        Originally posted by mvalenti View Post
                        I used a feeler Gage to measure gap, in inches. .00015, .002,.0025,.003 etc.. I have a good micrometer I can use to measure the shims. I took them at face value. Also I thought (per the gs manual) 0.001-0.003 was the target clearance, no? See the bluing on the shim? Excessive heat?

                        -mark
                        My GS750 manual has the clearances in metric (0.03mm - 0.08mm). Dunno what they translate to in SAE.

                        OK - the Interwebs tell me that the clearance range is 0.001181 to 0.003149. Of course, you'll need to do even more math to figure out what shims you need . . .

                        Comment


                          #13
                          Thanks guys on the bluing,scared me a bit.. cinders, are those longish numbers inches?
                          .001-.003 in = .0245mm-.0762mm. Got some figuring to do from here....
                          -Mark
                          Boston, MA
                          Suck Squeeze Bang Blow..
                          sigpic
                          1980 GS850G with 79 carbs.....

                          Comment


                            #14
                            Originally posted by MisterCinders View Post
                            Of course, you'll need to do even more math to figure out what shims you need . . .
                            No, he doesn't. Read my sig.

                            .
                            sigpic
                            mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                            hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                            #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                            #2 son: 1980 GS1000G
                            Family Portrait
                            Siblings and Spouses
                            Mom's first ride
                            Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                            (Click on my username in the upper-left corner for e-mail info.)

                            Comment


                              #15
                              Lol, steve does that spreadsheet help when i cant get a feeler gage in there?
                              -Mark
                              Boston, MA
                              Suck Squeeze Bang Blow..
                              sigpic
                              1980 GS850G with 79 carbs.....

                              Comment

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