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Please help me understand and select chain and sprockets

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    Please help me understand and select chain and sprockets

    Hi friends,

    I could use some help getting up to speed on chains as I am working on my first, TomMLC’s 1980 GS1100E, and the chain is at the end of the adjustment plus the return/lower side can be pulled down about two inches. Unfortunately Tom cannot really tell me much about it right now. It is a bit hard to ask him about this when he is fighting for his life. He did tell me I should take it to a shop and ask the mechanic to let me watch the first time, which is good advice. But of course, as I’ve just learned yesterday, first I have to decide on sprocket and chain so I can have the parts ready for the mechanic.

    Monday I went to a my usual aftermarket store Road Rider in San Jose to learn something and the parts guy came out to take a quick look and he saw the rear sprocket has a “50” stamped on it and my chain was “probably a 630”. He said if I wanted to go “stock” with new sprockets the front would be about $16, the rear $50 and the RK chain $89. More shocking was the price of the chain tool at $100(!), which I might use twice if I’m lucky. He said this would be a conversion to “530”, and all I know is that he said that is a lighter, quieter chain. I forgot to ask but I’m guessing the new sprockets would be specific to the 530. If I go this route I wonder if there is anything else I need…
    Last night I removed the front cover and saw on the sprocket is stamped “18”, so apparently I have an 18 front and a 50 rear. Also if I am right (I counted twice) I have 59 links on my chain. Looking at a chart on Bikecliff’s site I see stock is supposed to be 15-front and 42-rear with a 630-96 chain, so yeah, Tom or the PO did something different here and I need to make a decision on which way to go for me. Looking at the sprocket condition it is not bad, they are not “hooking” at all as I have seen in some diagrams and the teeth are still a bit flat at the top and not pointy (that is good, right?). So to leave them or change them, I guess is the question I have to answer first.

    As this is meant to be a commuter bike I would like the revs to be low in 5th, and from what I can tell the revs on this E with 18/50 do seem a bit lower while in 5th gear at 65 MPH than on my GS1100GL. If I can save money just leaving as-is I am good with that, but just want to understand the options and differences.

    Thanks guys.
    -Bob

    #2
    If the chain is shot most likely so are the sprockets. This would be the time to do the 530 conversion. 530 front and rear sprocket and chain. Why? One is a reduction of unsprung weight/less rotating mass/better acceleration. Two, 530 sprockets are more plentiful and cheaper. Three 530 chains are more plentiful and can be found most anywhere (John Deere dealer if need be) and much cheaper then the heavy 630 chains.
    With the 530 set up you can retain pretty much the stock gear ratio that came with the bike or adjust it to your liking. Z1 Enterprises is a good place to start. They can help you with anything you need.
    sigpicMrBill Been a GSR member on and off since April 2002
    1980 GS 750E Bought new in Feb of 1980
    2015 CAN AM RTS


    Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

    Comment


      #3
      Thanks MrBill.

      OK standard 530 looks the way to go, especially after looking at this chart which indicates the ratio will change from 2.78 to only 2.80, which seems small so not a big difference from what I am using now.

      Thanks again

      Comment


        #4
        LR,

        Start HERE then look at the other links on that page. CALL Z1 if you have further questions. They will hook you up with everything you need with good prices and lightning fast shipping. Specify a clip-type master link if you don't want to mess with a chain tool. Get a rivet type if you have access to a chain tool. The rivet types are much more reliable.

        Thanks,
        Joe
        IBA# 24077
        '15 BMW R1200GS Adventure
        '07 Triumph Tiger 1050 ABS
        '08 Yamaha WR250R

        "Krusty's inner circle is a completely unorganized group of grumpy individuals uninterested in niceties like factual information. Our main purpose, in an unorganized fashion, is to do little more than engage in anecdotal stories and idle chit-chat while providing little or no actual useful information. And, of course, ride a lot and have tons of fun.....in a Krusty manner."

        Comment


          #5
          Joe, Before reading this I sent an email to customer service asking for help. After reading this I realize I need to call them as you suggested!

          Thanks

          Comment


            #6
            Originally posted by littleroot View Post
            Joe, Before reading this I sent an email to customer service asking for help. After reading this I realize I need to call them as you suggested!

            Thanks
            I think you will find Z1 extremely helpful....

            Joe
            IBA# 24077
            '15 BMW R1200GS Adventure
            '07 Triumph Tiger 1050 ABS
            '08 Yamaha WR250R

            "Krusty's inner circle is a completely unorganized group of grumpy individuals uninterested in niceties like factual information. Our main purpose, in an unorganized fashion, is to do little more than engage in anecdotal stories and idle chit-chat while providing little or no actual useful information. And, of course, ride a lot and have tons of fun.....in a Krusty manner."

            Comment


              #7
              Originally posted by Joe Nardy View Post
              I think you will find Z1 extremely helpful....

              Joe
              +1 on that. They'll sort you out.

              It's not difficult work either, fairly self expanatory. Certainly something you could progress through in a step by step basis with a Clymer & a couple posts here.

              1980 GS1000G - Sold
              1978 GS1000E - Finished!
              1980 GS550E - Fixed & given to a friend
              1983 GS750ES Special - Sold
              2009 KLR 650 - Sold - gone to TX!
              1982 GS1100G - Rebuilt and finished. - Sold
              2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

              www.parasiticsanalytics.com

              TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

              Comment


                #8
                Mike Ames and I at Z1 have traded emails and phone tag and I'm awaiting his return call.

                He is asking if I am happy with the current gearing and I think I am. I like that currently the revs are lower when riding down the freeway at say 65 MPH when compared to my old. Could be lower but I still want it to pull hard when I'm climbing the mountains So I think I will leave it as is for now. I told Mike my front is 18 and rear is 50.

                After talking to RenoBruce on the phone last night - a call which was mostly about our poor suffering friend TomMLC - he said my chain count of 59 is probably really 118 links as I was counting holes in the chain and not the pins. Told you I am a newbie!

                As for the Clymer guide, I found the service manual for the GS1100E on BikeCliff's site so I hope that will suffice. Do you think I should also order a Clymer?

                So I think the only thing left to worry about is whether I can actually install the chain as I don't have any chain tool. TomMLC said I should take it to a mechanic the first time and ask him to let me watch so I could learn. I guess I could go the "clip" route but it is said here it is not as reliable. I'll ask Z1 for advice on this, too.

                Thanks

                Comment


                  #9
                  There are advantages and disadvantages with the clip.
                  The advantages are, it's easy to remove the chain without having to remove swingarm. The disadvantage is the clip link is that is not as strong as the riveted clip, the riveted clip requires a special tool or something to mash down the outside of the pin to hold it in place. Some have used make shift tools instead of the proper tool.

                  I have 630 chains on both my bikes, had I not found replacement chains when I purchased new chains I would've went with the 530. They're lighter and smoother.

                  RK Excel America chain info.
                  sigpic
                  Steve
                  "The world is a book, and those who do not travel read only one page." :cool:
                  _________________
                  '79 GS1000EN
                  '82 GS1100EZ

                  Comment


                    #10
                    I just spoke with Mike and he walked me through getting the parts in my shopping cart except the rear sprocket which is out of stock. He is going to try to find it for me.

                    He thinks the chain I have on there is really a 530 because of the 18/50 sprockets I have now.

                    I will probably go with the clip link this time around just to get my feet wet.

                    Thanks guys!

                    Comment


                      #11
                      Originally posted by littleroot View Post
                      I just spoke with Mike and he walked me through getting the parts in my shopping cart except the rear sprocket which is out of stock. He is going to try to find it for me.

                      He thinks the chain I have on there is really a 530 because of the 18/50 sprockets I have now.

                      I will probably go with the clip link this time around just to get my feet wet.

                      Thanks guys!
                      I agree with the likely 530 chain. I believe the OEM gearing with a 630 chain is 15/42. You need to go with more teeth on the front sprocket with the 530 conversion to keep the diameter similar to the 630 sprocket. The 530 pitch is less than the 630 so 18 teeth is close to the same diameter as a 15 tooth 630 sprocket. Your gearing will be very close to stock (.357) if you do 18/50 (.360).

                      I would think there would be a GSR member out your way with a chain tool who would help you out. If not, Harbor Freight sells a very cheap chain breaker that can be used to install a rivet-type master link.

                      Thanks,
                      Joe
                      IBA# 24077
                      '15 BMW R1200GS Adventure
                      '07 Triumph Tiger 1050 ABS
                      '08 Yamaha WR250R

                      "Krusty's inner circle is a completely unorganized group of grumpy individuals uninterested in niceties like factual information. Our main purpose, in an unorganized fashion, is to do little more than engage in anecdotal stories and idle chit-chat while providing little or no actual useful information. And, of course, ride a lot and have tons of fun.....in a Krusty manner."

                      Comment


                        #12
                        Originally posted by Joe Nardy View Post
                        I agree with the likely 530 chain. I believe the OEM gearing with a 630 chain is 15/42. You need to go with more teeth on the front sprocket with the 530 conversion to keep the diameter similar to the 630 sprocket. The 530 pitch is less than the 630 so 18 teeth is close to the same diameter as a 15 tooth 630 sprocket. Your gearing will be very close to stock (.357) if you do 18/50 (.360).

                        I would think there would be a GSR member out your way with a chain tool who would help you out. If not, Harbor Freight sells a very cheap chain breaker that can be used to install a rivet-type master link.

                        Thanks,
                        Joe
                        I sure like the price of that tool! This is to smash the rivets?

                        Comment


                          #13
                          I've been using the clip master link ever since I changed out my first chain. Now 4 chains and 32 years later, I have never had one come loose, or come off. One thing I do do is, dab a little silicone over the clip once you have it seated. This not only protects the link but will also prevent it from flying off. Just insurance.
                          sigpicMrBill Been a GSR member on and off since April 2002
                          1980 GS 750E Bought new in Feb of 1980
                          2015 CAN AM RTS


                          Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

                          Comment


                            #14
                            Originally posted by littleroot View Post
                            I sure like the price of that tool! This is to smash the rivets?
                            It is really intended to be used to push the pins out to 'break' the chain. I'm sure it could also be used to press the plate onto a master link (either type) and to peen the pins on a rivet-type link. You might have to be a little creative but I'm sure it could be done.

                            For what it's worth, I have the Motion Pro Chain Tool which works pretty well. It could be sturdier but it gets the job done.

                            Thanks,
                            Joe
                            IBA# 24077
                            '15 BMW R1200GS Adventure
                            '07 Triumph Tiger 1050 ABS
                            '08 Yamaha WR250R

                            "Krusty's inner circle is a completely unorganized group of grumpy individuals uninterested in niceties like factual information. Our main purpose, in an unorganized fashion, is to do little more than engage in anecdotal stories and idle chit-chat while providing little or no actual useful information. And, of course, ride a lot and have tons of fun.....in a Krusty manner."

                            Comment


                              #15
                              Originally posted by mrbill5491 View Post
                              I've been using the clip master link ever since I changed out my first chain. Now 4 chains and 32 years later, I have never had one come loose, or come off. One thing I do do is, dab a little silicone over the clip once you have it seated. This not only protects the link but will also prevent it from flying off. Just insurance.
                              Both my bikes have 630 chains, one has the riveted master link and the other has the clip type. I haven't had any problems with either, and that includes all the bikes I've had in the past. Just make sure you get that clip on good and with the open end pointing in the right direction.
                              sigpic
                              Steve
                              "The world is a book, and those who do not travel read only one page." :cool:
                              _________________
                              '79 GS1000EN
                              '82 GS1100EZ

                              Comment

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