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    1150 ring end gaps

    I am just preparing my 1199 kit. The cylinders have all been honed and I have a brand new set of weisco rings. My Suzuki manual says end gaps should be .7mm on the first and second rings. I thought I read somewhere that the gap on the second ring should be slightly larger than the top one. Anyone confirm that and how far down the cylinder do I push the rings for measurement. Thanks, Bob

    #2
    I'd follow the Wiseco instructions.
    Last edited by chef1366; 02-19-2013, 09:22 PM.
    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
    1985 GS1150ES stock with 85 Red E bodywork.

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      #3
      The .7mm in the Suzuki manual is the service limit...meaning wore out. Do not gap to that spec.

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        #4
        Thanks guys. I would have ruined a good set of rings.

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          #5
          On a street motor the ring end gaps should be .003 X bore diameter for the top ring & .004 X the bore diameter for the second ring. Therefore, 2.992 bore diameter = .008976, or .009 THOUSANDTHS end gap for the top rings & .011968, or .012 THOUSANDTHS for the second rings. Hope this helps, Ray.

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            #6
            Originally posted by rapidray View Post
            On a street motor the ring end gaps should be .003 X bore diameter for the top ring & .004 X the bore diameter for the second ring. Therefore, 2.992 bore diameter = .008976, or .009 THOUSANDTHS end gap for the top rings & .011968, or .012 THOUSANDTHS for the second rings. Hope this helps, Ray.
            Good info here from Ray. Will try to remember this one...
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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