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broken clutch cable stop on clutch cover

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    broken clutch cable stop on clutch cover

    i tried to replace the clutch cable on my 1981 gs850 gl today. while i was threading the cable adjuster into the cable stop attached to the clutch cover i managed to snap it off!
    do i need to replace the whole clutch cover? do you think j.b. weld will hold the snapped piece back on? has anyone had this happen and found a quick fix?
    so bummed right now

    #2
    JB might hold it for a little while. Use some wire in the mix like rebar, slather it over the broken area. Might work, might not. But a replacement cover will fix it for good.
    You must have strong fingers to break that.
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

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      #3
      the adjuster bolt i pulled out was really stubborn. when i threaded the new one in, I had to use a wrench but it turned easy enough. i didn,t realize it was cross threaded until... "snap". i guess i gotta suck it up and source out a new clutch cover. just looking fo a quick fix till i get the cash together for that+ the gasket.. still kicking myself for this

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        #4
        Try the JB, "might hold" is better than "I didn't try".
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

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          #5
          PM sent...
          1983 GS850G, Cosmos Blue.
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            #6
            Is there enough material to weld it back on?
            sigpicMrBill Been a GSR member on and off since April 2002
            1980 GS 750E Bought new in Feb of 1980
            2015 CAN AM RTS


            Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

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              #7
              Originally posted by mrbill5491 View Post
              Is there enough material to weld it back on?
              Unless you a a very good welder I would not try this. It is an aluminumn cover and that requires special welding techniques. Not impossible, just quite difficult for a home welder to do.

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                #8
                the piece is so tiny. probably 1/4" x 1/2" AT THE LARGEST. think i just gotta suck it up and buy the cover. think i can get my hands on a parts bike for pretty cheap

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                  #9
                  Originally posted by mainerules View Post
                  the piece is so tiny. probably 1/4" x 1/2" AT THE LARGEST. think i just gotta suck it up and buy the cover. think i can get my hands on a parts bike for pretty cheap
                  Have a look at your PM (private message) inbox. I pretty strongly suspect that bwringer is trying to offer you a clutch cover. Probably not very expensive. Certainly less expensive than a parts bike, unless there's a lot of other stuff you need to scavenge.
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                  '80 GS850 GLT
                  '80 GS1000 GT
                  '01 ZRX1200R

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