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    Should I check my valves?

    I'm in a dilemma of impatience. I'm restoring a 79' GS850 with 20,000 that been sitting for four years. My buddy that has worked on bikes for years and whom I share a garage with is trying to talk me out of messing around with the valves in fear of opening up a whole can of worms that don't need to be open, but everything I've read on this forum has told me otherwise.

    If I have incredibly good reason to believe that this bike has barely been messed around with, is there a reason for me to check them out? He fears that by opening my the valve cover, I'll need to get a new gasket (becuase of damage from opening it in the first place[?]), engine bolts, and just altogether spend a bunch of money for nothing.

    Also, if you really do think I should tear into it while I have the bike in piece (about to finish the carbs and airbox soon) which feeler set do I need? There are so many of them.

    I'm incredibly inexperienced with it comes to motorcycles and you guys seem more experienced than him. Any advice would be helpful. Thanks!

    #2
    Valves usually get tighter as they wear. Valves burn up when they are too tight. No brainer. Do the maintenance. Yes you will need a gasket. Yes you will have to clean off the old gasket. All much easier than replacing burnt valves.


    Life is too short to ride an L.

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      #3
      You bought a 79' GS850. Checking the valves is routine maintenance. If I remember right the factory says this must be done every 6000 miles. It's like changing the oil in your car. Sure you can leave it.. but why would you, unless you don't care about your car. Your buddy that has "worked on bikes for years" obviously hasn't worked on an older bike that requires checking the valves or he never would have given you that advice. Just remember when you shim the valves you will need to vacuum synch the carbs afterwards as well then fine tune the fuel and air mixture screws. It's not rocket science, just routine maintenance and very small amount of searching on the site will tell you everything you need to know...that or read through Bikecliffs website.
      Rob
      1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
      Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

      Comment


        #4
        Originally posted by azr View Post
        If I remember right the factory says this must be done every 6000 miles.
        Not quite, but close.

        It's actually 4000 miles, which is about 6000 kilometers.

        Here it is, straight from the factory manual:


        .
        sigpic
        mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
        hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
        #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
        #2 son: 1980 GS1000G
        Family Portrait
        Siblings and Spouses
        Mom's first ride
        Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
        (Click on my username in the upper-left corner for e-mail info.)

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          #5
          Can I use this set of feeler gauges? The manual says .03 - .08 mm, and this goes from .0015-inch (.038mm) to .025-inch (.635mm).



          or should I go with this slightly more expensive guy?

          Blade thickness: 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.10, 0.15, 0.20, 0.25, 0.30, 0.40, 0.50, 0.75, 1.00mm

          Comment


            #6
            The inch ones will do okay but they metric approximations so you'll have to really pay attention to them. I have the metric ones though and don't have any issues.

            Send an email to Steve (the one who posted before you) and get his spreadsheet - it will be very useful to you
            Cowboy Up or Quit. - Run Free Lou and Rest in Peace

            1981 GS550T - My First
            1981 GS550L - My Eldest Daughter's - Now Sold
            2007 GSF1250SA Bandit - My touring bike

            Sit tall in the saddle Hold your head up high
            Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
            and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

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              #7
              Originally posted by cowboyup3371 View Post
              Send an email to Steve (the one who posted before you) and get his spreadsheet - it will be very useful to you
              Me?
              . . . . . .Spreadsheet?

              . . . . . . . . . . . . . . . . .Yeah!
              . . . . . . . . . . . . . . . . . . . . . . . . . .Look down there.

              .
              sigpic
              mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
              hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
              #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
              #2 son: 1980 GS1000G
              Family Portrait
              Siblings and Spouses
              Mom's first ride
              Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
              (Click on my username in the upper-left corner for e-mail info.)

              Comment


                #8
                Get the metric one and be done with it.

                Comment


                  #9
                  I would buy the metric feelers (order off the internet if necessary) & the Suzuki Tool for popping the shims out ($14). Some people use the Cable tie through the plug hole method but that's not for me....

                  When you open it up Pop each shim out in turn to find out what size you have in there and record it as it will really help you next time to know exactly what you have as you'll be able to order what you are likely to need ahead of time.

                  If you set them near top tolerance you will find that you can actually go much more than 4,000 miles without checking them, if you need to swap shims much more than every 15k then likely something else is wrong..... That's my 2p in any case. Now I have checked my Skunk a couple of times & am sure it is wearing in the normal way & set them all on top tolerance (using "sized" shims from the Shim club) I will likely go 12-15k before I check them again.
                  1980 GS1000G - Sold
                  1978 GS1000E - Finished!
                  1980 GS550E - Fixed & given to a friend
                  1983 GS750ES Special - Sold
                  2009 KLR 650 - Sold - gone to TX!
                  1982 GS1100G - Rebuilt and finished. - Sold
                  2009 TE610 - Dual Sporting around dreaming of Dakar.....

                  www.parasiticsanalytics.com

                  TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                  Comment


                    #10
                    FWIW, tight valves are the reason so many bikes got parked at 15,000 - 20,000 miles. The bike slowly starts running worse and worse, it gets more and more frustrating to start, the owner at the time thinks valve checks are scary or doesn't want to pay the shop, and then one day the battery dies before the thing will start. The bike gets pushed to the back of the garage for 30 years.

                    So yes, you absolutely must check the valve clearances when resurrecting a GS. It's really not that big a deal, either. Yes, you'll need to buy a new OEM valve cover gasket (don't fart around with imitations), but if you coat it with a thin layer of grease, you'll be able to re-use it several times.

                    I would also go ahead and get the metric feelers -- the correct valve clearances for an 8 valve GS are TINY compared to many vehicles, and the last thing you need is the potential confusion of inch gauges. Yes, it's certainly possible to use inch gauges if you're organized, but it's another potential source of error you can easily eliminate.

                    Also, I'm sure there are some friendly GS-ers in your area who would be happy to assist and might even have a shim tool and a shim collection. Post up an "valve check help needed in Portland" thread and I bet someone will pop out of the woodwork.
                    Last edited by bwringer; 10-16-2013, 10:16 AM.
                    1983 GS850G, Cosmos Blue.
                    2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
                    2015 Yamaha FJ-09, Magma Red Power Corrupts...
                    Eat more venison.

                    Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

                    Celeriter equita, converteque saepe.

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                    Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

                    Comment


                      #11
                      I have a shim collection, but my tool wandered off somewhere

                      Give your buddy a dope slap, as he's not as smart as he (and you) thinks he is

                      I'm willing to bet most of your valves are too tight

                      Why don't you go over to Harbor Freight and just buy a feeler gauge?
                      1978 GS 1000 (since new)
                      1979 GS 1000 (The Fridge, superbike replica project)
                      1978 GS 1000 (parts)
                      1981 GS 850 (anyone want a project?)
                      1981 GPZ 550 (backroad screamer)
                      1970 450 Mk IIID (THUMP!)
                      2007 DRz 400S
                      1999 ATK 490ES
                      1994 DR 350SES

                      Comment


                        #12
                        goto local motorcyle shops too. I don't have shims in my bike but my local "goto" shop (because he works on olderbikes) has shims to swap.

                        Comment


                          #13
                          Check the valves and adjust as needed. You and your bike will be much happier. Keeping the valves in proper spec is one of the baselines that will keep your bike running great for many miles.

                          Have you been to Cliff's site ?



                          Here's the tutorial for 8 valve engines.
                          Larry D
                          1980 GS450S
                          1981 GS450S
                          2003 Heritage Softtail

                          Comment


                            #14
                            Get the second set of feelers that you linked to. It's rare to find a set of metric feelers in the proper sizes in a tool store in the U.S. BTW, you can get them on eBay for $4 each, but you have a wait a couple of weeks for shipping. I have them and they are accurate and work great.
                            Charles
                            --
                            1979 Suzuki GS850G

                            Read BassCliff's GSR Greeting and Mega-Welcome!

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                              #15
                              Awesome, thanks guys. ordering the stuff today.

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