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Removing secondary driven gear and bevel gear

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    Removing secondary driven gear and bevel gear

    I'm having to replace the secondary driven gear and the secondary bevel gear on my 80' 1000G. According to the manual I just have to remove the 4 bolts from each and pull them out. Is that correct? because they sure don't want to come out.

    Thanks in advance.
    Last edited by azr; 01-13-2014, 07:07 PM.
    Rob
    1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
    Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

    #2
    IT'S a VERY VERY tight fit !!! May require the swing arm removed or the motor raised up ??? and a BIG hammer You may need to loosen the bolts for the crank case

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      #3
      Thanks Lynn, I forgot to mention the engine is out of the bike. I guess I'll soak the heck out of them and try again.
      Rob
      1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
      Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

      Comment


        #4
        Soaked the heck out of them, then tapped them a bit back and forth with a flat head and rubber mallet and they started to cut loose. Man they were tight.
        Rob
        1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
        Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

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          #5
          great info....I have a few of these to pull out, one engine strip down, one snapped and one leaking..... is there any preference to which bevel is taken out first? i.e the prop shaft end or the side of the engine.

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            #6
            I don't think it matters but I did take the side one out first.
            Rob
            1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
            Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

            Comment


              #7
              Originally posted by SqDancerLynn1 View Post
              ...... You may need to loosen the bolts for the crank case
              This is my understanding too- the bolts (in the drive area) holding crankcase halves together need to be backed off a bit,
              1981 gs650L

              "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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