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1150 Oh no! Off one tooth on cam timing? Pics too.

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    1150 Oh no! Off one tooth on cam timing? Pics too.

    I was re torquing head bolts and followed up with checking the valve clearance. All were good except #3 exhaust were a tad tight.

    Then I noticed the arrows on the cam weren't exactly flush with head surface. Nor were the notches in the cams. On page 3-68 in the 1150 factory manual,

    they show a "bubble" close up of the cam chain. It says something to the effect that the cam chain side plates must meet the head surface inbetween plates.

    This is on the exhaust cam side. When my arrow lines up, it's pointing right through a cam chain plate. I'm 20 pins from arrow to arrow on top of the cams.

    The T mark on the ignition does not line up with the fixed mark on the engine, when the notches are where they're supposed to be. I don't recall the positions

    being this wonky 200 miles ago when I last adjusted the valves, but I guess I flaked out. In either position the valve clearance is the same. Any words of

    Wisdom appreciated. Clearly, I've lost some of mine.

    2nd picture show the arrows flush, but the T-mark is off on the ignition
    GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

    #2
    The pin on the intake cam, is one pin forward of the picture shown on 3-68 in the manual. If I move the chain so it's pointing inbetween side plates, the starting pin won't be in the right spot either. Unless the picture is for illustration purposes only.
    GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

    Comment


      #3
      Carter, did you set the T mark on the timing plate before you set the cams? It sounds like you might be 1 pin off on both cams to me.

      V
      Gustov
      80 GS 1100 LT, 83 1100 G "Scruffy"
      81 GS 1000 G
      79 GS 850 G
      81 GS 850 L
      83 GS 550 ES, 85 GS 550 ES
      80 GS 550 L
      86 450 Rebel, 70CL 70, Yamaha TTR125
      2002 Honda 919
      2004 Ural Gear up

      Comment


        #4
        Exhaust #1 should point at the head surface and twenty pins between 2 on exhaust and 3 on intake.
        Looks like one tooth off on the exhaust. If you change it and the #1 arrow points down from the head surface you had it right.
        1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
        1985 GS1150ES stock with 85 Red E bodywork.

        Comment


          #5
          Measure the cam chain in case it's stretched. That would be a lot of stretch but if the intake 1 arrow lines up and you count 20 teeth (sorry I meant pins) the exhaust 1 arrow should line up. That measurement has no relation to any other timing marks.
          If the chain is a 1/2 pitch chain your measurement from #2 to #3 should be 19 (links) x .5 = 9.5". I'm just guessing on the pitch but just substitute the correct pitch of not right.
          Last edited by Sandy; 02-17-2015, 12:10 PM.
          '84 GS750EF (Oct 2015 BOM) '79 GS1000N (June 2007 BOM) My Flickr site http://www.flickr.com/photos/soates50/
          https://farm5.staticflickr.com/4306/35860327946_08fdd555ac_z.jpg

          Comment


            #6
            This is a brand new cam chain, with 200 miles on it. I'm using a mechanical advancer from the 83 Kat with a Dyna-S.
            Do you guys think the illustration is valid? If I move the chain, the pins won't line up as shown. Also, the timing mark is in a different location (9:00 on 1150 advancer, and more like 12:00 on the mechanical one. Not sure if that's relevant, since it's "keyed" into the end of the crank.
            GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

            Comment


              #7
              Originally posted by gustovh View Post
              Carter, did you set the T mark on the timing plate before you set the cams? It sounds like you might be 1 pin off on both cams to me.

              V
              I thought I did, but who knows now. Guess the cams are coming out again.
              GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

              Comment


                #8
                Ok, here's another thought. In my '84 750 manual it shows the distance of 20 pins also and using the mark #1 on the exhaust cam lining up with the cylinder head gasket surface. However they show 2 different cam sprockets. Exhaust cam sprocket marked #2 and intake marked #3. The exhaust sprocket has the #1 reference for cam position and #3 sprocket has no reference for cam position, you just count the 20 pins and be done with it. Because your sprockets are both the same I wonder if you're supposed to just ignore the cam position mark #1 on the intake cam. You have no control or adjustment between the cam sprockets, only the distance of the 20 pins. The mark on the crank times the cams to the crank, your 20 pin count times the cams to each other. In other words the cams appear to be timed correctly.

                Last edited by Sandy; 02-17-2015, 04:12 PM.
                '84 GS750EF (Oct 2015 BOM) '79 GS1000N (June 2007 BOM) My Flickr site http://www.flickr.com/photos/soates50/
                https://farm5.staticflickr.com/4306/35860327946_08fdd555ac_z.jpg

                Comment


                  #9
                  [QUOTE=Sandy;2157211]Ok, here's another thought. In my '84 750 manual it shows the distance of 20 pins also and using the mark #1 on the exhaust cam lining up with the cylinder head gasket surface. However they show 2 different cam sprockets. Exhaust cam sprocket marked #2 and intake marked #3. The exhaust sprocket has the #1 reference for cam position and #3 sprocket has no reference for cam position, you just count the 20 pins and be done with it. Because your sprockets are both the same I wonder if you're supposed to just ignore the cam position mark #1 on the intake cam. You have no control or adjustment between the cam sprockets, only the distance of the 20 pins. The mark on the
                  crank times the cams to the crank, your 20 pin count times the cams to each other. In other words the cams appear to
                  be timed correctly.

                  Thanks for the nice diagram. It's the notches on the end of the cam that aren't in the proper position, when the timing mark aligns. They are not facing exactly inwards or outwards. I think you could double check the intake cam without the #1 mark, by the notches facing in or out. Not looking forward to pulling all the caps.
                  GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

                  Comment


                    #10
                    Carter, keep in mind that the cams move at HALF the speed of the crank. If you pull the cams & rotate the crank 360 degrees, the chain links come up 1 pin different for alignment purposes. In other words, one way the front pin on a link is correct, 360 from that the rear pin on the link is correct. Do you follow?
                    Ray.

                    Comment


                      #11
                      Sort of, but will the #1 arrow on the exhaust cam point in-between the side plates? So I need to rotate 360 with cams out to change the position of the links?
                      GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

                      Comment


                        #12
                        One thing you might consider while you are doing this, is upgrade to the slotted cam sprockets. You can fine tune your cams for the best performance at some time.
                        sigpicMrBill Been a GSR member on and off since April 2002
                        1980 GS 750E Bought new in Feb of 1980
                        2015 CAN AM RTS


                        Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

                        Comment


                          #13
                          not saying anything bad but.......
                          degreeing cams are MUCH more difficult than installing stock cams and sprockets.
                          i agree people should buy the tools and learn to do it but just to go at it blind...
                          i see a bent valve thread if that's the case..

                          Comment


                            #14
                            So is the consensus I'm off a tooth? Or more? I appreciate all the help.
                            GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES

                            Comment


                              #15
                              I want to see the end of the cams
                              1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                              1985 GS1150ES stock with 85 Red E bodywork.

                              Comment

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