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    Help i did something bad

    Well long story short i stripped one of the studs that hold the oil filter cap on.
    Can i replace the stud or am i just ****ed. And if i can replace the stud how would
    i pull the stud out and were would be a good place to look for a new stud.

    It is on a 78 gs1000
    Last edited by Guest; 06-22-2015, 02:41 PM.

    #2
    The studs are threaded in. You can still order them from Suzuki as part number 01421-0620A and they are 6Mx20mm studs.
    http://img633.imageshack.us/img633/811/douMvs.jpg
    1980 GS1000GT (Daily rider with a 1983 1100G engine)
    1998 Honda ST1100 (Daily long distance rider)
    1982 GS850GLZ (Daily rider when the weather is crap)

    Darn, with so many daily riders it's hard to decide which one to jump on next.;)

    JTGS850GL aka Julius

    GS Resource Greetings

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      #3
      Thank you so much JT

      Comment


        #4
        Originally posted by JTGS850GL View Post
        The studs are threaded in. You can still order them from Suzuki as part number 01421-0620A and they are 6Mx20mm studs.
        They're a good bit longer than 20mm -- you can't trust part numbers 100%, especially on things that aren't bolts.

        Unscrew the old ones with a pair of vice-grips and go to a GOOD hardware store or a GOOD auto parts store -- they should be able to set you up with 6mm studs that are the same or slightly longer. You can't go shorter. Heck, splurge on new nuts while you're at it. I use nylock nuts, personally.

        Or just order 'em from your favorite source for Suzuki parts.

        If you want to go ride, you can replace the studs with 6mm bolts (M6X20 or M6X25 -- not sure which would be better) just this once, and then install the studs next time you change the oil filter. Don't use the bolts permanently -- the threads will wear out the soft aluminum threads in the case, and a few oil changes later, you'll be wondering how to fix stripped out threads in the case.
        Last edited by bwringer; 06-22-2015, 03:35 PM.
        1983 GS850G, Cosmos Blue.
        2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
        2015 Yamaha FJ-09, Magma Red Power Corrupts...
        Eat more venison.

        Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

        Celeriter equita, converteque saepe.

        SUPPORT THIS SITE! DONATE TODAY!

        Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

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          #5
          Thanks for the correction on the bolt length.
          http://img633.imageshack.us/img633/811/douMvs.jpg
          1980 GS1000GT (Daily rider with a 1983 1100G engine)
          1998 Honda ST1100 (Daily long distance rider)
          1982 GS850GLZ (Daily rider when the weather is crap)

          Darn, with so many daily riders it's hard to decide which one to jump on next.;)

          JTGS850GL aka Julius

          GS Resource Greetings

          Comment


            #6
            I'd think the threaded rod sticking out would be close to 20mm long, though.
            '83 GS650G
            '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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              #7
              Originally posted by BigD_83 View Post
              I'd think the threaded rod sticking out would be close to 20mm long, though.
              Yeah, that may be what that "20" refers to.
              1983 GS850G, Cosmos Blue.
              2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
              2015 Yamaha FJ-09, Magma Red Power Corrupts...
              Eat more venison.

              Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

              Celeriter equita, converteque saepe.

              SUPPORT THIS SITE! DONATE TODAY!

              Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

              Comment


                #8
                The part number is the correct one and i got them out easily and have to go to the suzuki dealer tomorrow


                Would either of yall know whether i could just use regular nuts instead of acorn nuts

                Comment


                  #9
                  Regular nuts is fine, use a lock washer. Nylock nuts are better yet. Use a hardened stud instead of the cheap soft Suzuki part and it will last forever.

                  Don't over tighten them, it doesn't take much to seal the rubber o ring. Can't remember the torque spec, but it isn't very much.
                  http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                  Life is too short to ride an L.

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                    #10
                    As bwringer said.. you can go with nylock nuts, in a pinch I've bought the right thread size in a longer length bolt, fit the filter cap on and cut the head off to match the others. Bit of lock tite before you tighten. Home Depot fix

                    Comment


                      #11
                      Ok cool thanks bwringer were would i get a hardened stud from?

                      Comment


                        #12
                        Originally posted by 80suzukigs850 View Post
                        Would either of yall know whether i could just use regular nuts instead of acorn nuts
                        Yes, you can use regular nuts. Just use blue threadlock when you put them on. (Or use bwringer's suggestion of nylock nuts.) And be sure to torque them to the correct value as indicated in your service manual. If you don't do these things, you will either strip the threads of your new studs, or the nuts will vibrate loose and come off while you're tooling down the road. Imagine how much fun you will have turning a corner with a slicked up rear tire! Wheeee!
                        Charles
                        --
                        1979 Suzuki GS850G

                        Read BassCliff's GSR Greeting and Mega-Welcome!

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                          #13
                          Yea. That defenantly wouldnt be good

                          Comment


                            #14
                            As I said above, you should be able to find M6 studs at any REAL auto parts store or hardware store.

                            (Hint: Autoclownz, O'Really, Poop Boyz and Advance aren't real auto parts stores, and Meanards, bLowes, and Home Despot aren't real hardware stores.)

                            For example, lots of places should carry Dorman stuff, and many REAL hardware stores carry automotive studs.
                            Free Shipping - Dorman Double-Ended Studs with qualifying orders of $109. Shop Studs at Summit Racing.


                            Bring in your old ones, and get new ones the same length or a bit longer.
                            1983 GS850G, Cosmos Blue.
                            2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
                            2015 Yamaha FJ-09, Magma Red Power Corrupts...
                            Eat more venison.

                            Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

                            Celeriter equita, converteque saepe.

                            SUPPORT THIS SITE! DONATE TODAY!

                            Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

                            Comment


                              #15
                              Ok sorry about that. And i doubt there is a decent hardware store or auto parts store in wichita ks and if there is idk were one is

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