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Recent top set gasket experience anyone - 850
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35640
- Torrance, CA
Originally posted by Brendan W View PostFairly sure that torque was being checked and repeatedly found loose and after a number of retorques it started squeezing out.
The gasket in question was part of a kit purchased from Parts n More a few years ago. The engine was completely rebuilt and all gasket surfaces were clean and dry, and all gaskets were applied dry as well. After the torque kept falling off despite my best efforts, the top end was removed to replace the base gasket. No actual leak occurred because I didn't allow the problem to get to that point. In total the engine covered no more than a couple tanks of fuel before the gaskets were replaced with OEM.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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I've just done head, base and stem seals. I was losing a litre per 400 miles from the front of the headgasket and blowing a little smoke. I bought a complete engine set of NE brand gaskets.The base was a perfect fit but the dreaded green colour. The head gasket cylinder openings were all about 1mm offcentre outboard of each cylinder and the holes for the dowels needed a bit of file work to drop cleanly onto the deck. The stem seals, I screwed up three of them tapping a socket too hard and bought an Athena set and replaced them all. The NE stem seals looked a bit lightweight compared to the Athena. Fitted them by hand pressure alone - safecracker style.
The top of the case and bottom of the barrels had a few scraping tool marks from the previous gasket job although the base was not leaking. As insurance I put two coats of aluminium paint on the base gasket. The head and top deck looked much better and the gasket went on dry. I was surprised to see machine tool marks on all four mating surfaces like an 8" facing cutter advancing at about 40 thou per rev, just about at fingernail limit.
Just over 200 miles up and looking good. Time will tell.97 R1100R
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80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35640
- Torrance, CA
Originally posted by Brendan W View PostI've just done head, base and stem seals. I was losing a litre per 400 miles from the front of the headgasket and blowing a little smoke. I bought a complete engine set of NE brand gaskets.The base was a perfect fit but the dreaded green colour. The head gasket cylinder openings were all about 1mm offcentre outboard of each cylinder and the holes for the dowels needed a bit of file work to drop cleanly onto the deck. The stem seals, I screwed up three of them tapping a socket too hard and bought an Athena set and replaced them all. The NE stem seals looked a bit lightweight compared to the Athena. Fitted them by hand pressure alone - safecracker style.
The top of the case and bottom of the barrels had a few scraping tool marks from the previous gasket job although the base was not leaking. As insurance I put two coats of aluminium paint on the base gasket. The head and top deck looked much better and the gasket went on dry. I was surprised to see machine tool marks on all four mating surfaces like an 8" facing cutter advancing at about 40 thou per rev, just about at fingernail limit.
Just over 200 miles up and looking good. Time will tell.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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No. On the first pull down I could slip the thinest blade I had under the headgasket as far in as the dowel on one side. So I opened it up for a look and pulled down a second time at 30 ft-lbs. After one heat cycle the gaps were gone.
Most other heads I do I don't retorque - admittedly they are watercooled and much higher loads - torque,angle 90, 90 stuff.97 R1100R
Previous
80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35640
- Torrance, CA
Have you retorqued the head a few times and found no falloff? If so, you should be okay (hopefully).Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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