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No power to rear wheel. Not the hub splines. HELP

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    #76
    The new part came in the mail today. I'm debating pressing it apart just to make sure haha. Then it's just a matter of adjusting the two secondary drive gears together and checking with gear marking compound. Crazy though right? Now it's just time to put it all back together.

    Anything I should do while everything is apart?

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      #77
      WOW! ( maybe to many monster wheelies! )

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        #78
        That is wild. Your persistence to find the source of the issue is commendable, Soldiers of the Wrench.

        If you took the top apart I would do the valve seals and lightly hone the cylinders. Nothing but Suzuki base gaskets if your going there. Take your time mating the gears. Sounds like you'll be back on the street in no time.

        Congratulations

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          #79
          Wow, i don't think I would have figured that one out. But man, that engine is clean on the inside

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            #80
            Great detective work! Probably a defective casting. My 650's shock absorber spring gizmo seems to be making a bit more noise at 51k miles, so I've been following this tale of woe with interest.
            1981 gs650L

            "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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              #81
              Originally posted by tom203 View Post
              Great detective work! Probably a defective casting. My 650's shock absorber spring gizmo seems to be making a bit more noise at 51k miles, so I've been following this tale of woe with interest.
              As impressed as everyone is, it wasn't really THAT BAD. Personally I am EXTREMELY new to working on anything mechanical. Joe is a god damned genius, so that definitely helped getting through it. I do think that if youre moderately mechanically inclined you wouldnt have trouble as long as you take pictures and are careful.

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                #82
                I posted earlier in the other thread about that failure on my 1981 650L. Yup that is broken exactly like mine was at about 30,000K's. Bike was not abused or wheelied at all. Good find and best of luck with it now. My replacement from Suzuki has given me no further problems.
                1981 GS 1000GLX.
                1981 GS 1000G.
                1981 GS 650GLX.
                1975 TS 185.
                1972 100. Kawasaki.
                1968 100. Suzuki.
                1970 Z 50. Honda.
                1984 CT 70. Honda. (Kids)
                1982 DS 50. Suzuki. (Kids)

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