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Top end gaskets

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    Top end gaskets

    Can you buy a "head set" gasket set for a GS 850G like they sell for automobiles or do you have to buy each gasket individually ? I've had a weeping gasket for too long now and I'm tired of cleaning the mess. I plan on having the head checked and re-surfaced if neccessary. I don't want to buy a whole set if I don't have to......thanks

    #2
    Of course !
    You can go budget via ebay or motorfactors or a dealers for possible better quality and assurance.

    I have used Athena gaskets (aftermarket). Some hate them i was lucky and it worked.
    Dont get me wrong i agree with what people say that you get what you pay for but i am testing
    with my own sanity by perfect gasket surface prep and cheaper aftermarket gaskets ...

    It has worked up till now ..... for a year
    UKJULES
    ---------------------------------
    Owner of following bikes:
    1980 Suzuki GS550ET
    1977 Yamaha RD 250D
    1982 Kawasaki GPZ 750 R1
    1980 Suzuki GSX 250E

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      #3
      Originally posted by bufallobiff View Post
      Can you buy a "head set" gasket set for a GS 850G like they sell for automobiles or do you have to buy each gasket individually ? I've had a weeping gasket for too long now and I'm tired of cleaning the mess. I plan on having the head checked and re-surfaced if neccessary. I don't want to buy a whole set if I don't have to......thanks
      yes if you go after market, if you want Oem then you order gaskets individually.
      you will find gaskets are a much talked about topic here.
      i have just gone down the Oem route here in uk it's expensive much cheaper in USA.
      Last edited by fastbysuzuki; 03-09-2016, 05:30 PM.
      The big guy up there rides a Suzuki (this I know)
      1981 gs850gx

      1999 RF900
      past bikes. RF900
      TL1000s
      Hayabusa
      gsx 750f x2
      197cc Francis Barnett
      various British nails

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        #4
        The Athena gasket kits with the bright green gasket material, particularly for the base gasket, are utter and complete garbage. I've seen some newer Athena kits with a darker green gasket material so maybe they changed? No f'ing way I'd use Athena again though after a terrible experience previously.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          #5
          You could buy an aftermarket top end kit and sell the head and base gaskets on ebay, replacing them with OEM quality parts. Otoh, many of the seals and o-rings in the aftermarket kit probably won't be all that great either. Quality varies; Vesrah were great at one point, but fakes are around, polluting their name. Athena might be ok now, but as has been mentioned they were crap for a while. There are a few other names pop up on ebay and other places.

          I still feel butt-rode after shelling out for individual gaskets, seals, o-rings and every single damned little thing at OEM prices - but it was worth it in the end, as those parts just worked properly and caused no issues. But if Suzuki had done a top-end kit it would probably have been 30% cheaper overall.
          I've still got 90% of another engine ring, gasket and seal kit I assembled back then - recent inspection revealed all parts are still like new 20 years on. That's earmarked for a build.
          ---- Dave

          Only a dog knows why a motorcyclist sticks his head out of a car window

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            #6
            The valve cover gasket is the most likely one to weep.

            Have you determined the exact source of the leak?
            1978 GS 1000 (since new)
            1979 GS 1000 (The Fridge, superbike replica project)
            1978 GS 1000 (parts)
            1981 GS 850 (anyone want a project?)
            1981 GPZ 550 (backroad screamer)
            1970 450 Mk IIID (THUMP!)
            2007 DRz 400S
            1999 ATK 490ES
            1994 DR 350SES

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              #7
              I just buy old dusty OEM head gaskets off Ebay, you can usually find them cheap as hell.

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