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valve guide stem seals hard to put on - am I doing it right?

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    valve guide stem seals hard to put on - am I doing it right?

    The replacement seals seem too small to go on the guides. I got one on but it seemed more like luck.

    I did oil the seal before assembly. Unfortunately I tossed the old seals already to compare.

    Anyone have a new OEM one around to measure the inside diameter of the seal so I can compare?

    81gs750L
    1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
    1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
    1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

    #2
    I use a socket ( on an extention of course ) that just allows the top rim of the seals to set inside it. Then i wiggle a little side to side as I push them on. Then once on I give them a little spin to be sure they are fully in the retention groove on the valve guides.
    Last edited by chuck hahn; 08-07-2016, 09:26 AM.
    MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
    1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

    NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


    I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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      #3
      Looks to be 6mm. I slid one over a 6mm hex wrench with very slight resistance.
      Larry

      '79 GS 1000E
      '93 Honda ST 1100 SOLD-- now residing in Arizona.
      '18 Triumph Tiger 800 (gone too soon)
      '19 Triumph Tiger 800 Christmas 2018 to me from me.
      '01 BMW R1100RL project purchased from a friend, now for sale.

      Comment


        #4
        Are you sure the grooves in the guides are free of old seal...............had to ask
        97 R1100R
        Previous
        80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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          #5
          got them on.

          took the spring wire off, put the seals on, used a o-ring spreader to expand the spring wire to get it on the seal, slid the spring wire down off the o-ring spreader into the groove. Had to be careful since it is easy to push the spring wire past the groove and thus off the seal and onto the guide.

          these seem bulging a bit over the valve guides but that may be my eyes full of frustration.
          1981 GS750L - Owned since 1990 when graduated high school and since have been discovering all the things not disclosed by seller.
          1983 GS750E - bought in 2016 as a rough runner to use while rebuilding 81L and then to combine with ES to make one good one
          1983 GS750ES - bought in Toronto in 2015 on a lark as a non-runner, missing front cowling and exhaust - If you have a 1983 750ES front cowling let me know! Blue would be nice

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