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persistant oil leak on the engine...above head gasket level, any obvious candidates?

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    persistant oil leak on the engine...above head gasket level, any obvious candidates?

    cam tower.jpg

    1979 GS850. newbie stuff done, good compression, runs quite nicely now.

    New head gasket, base gasket, valve cover gasket, valve oil seals, cam tensioner O-rings 515 miles ago.

    HAs a small but increasing oil seep from inside the engine fins beside the cam chain tower.
    Picture is immediately post-wash, before starting: a line of oil is coming out between the first and second fin and running down over the face of the cam chain tensioner ledge/tab...from there it goes , well, everywhere....

    Busting into it tomorrow...was going to re-do valve clearances, but now will probably need to re-gasket it after finding the oil leak.....but I'm hoping for any brilliant insight on where that oil is coming from. Any culprits occur to the smart people? casting flaw? anti-gravity oil? what?
    Much thanks... Robin E
    Robin Elwood
    1980 GS 850T
    My kids wish I had a sidecar. But I don't.
    ~
    Previous:
    '79 GS 850 GN
    '79 Kawasaki KZ400
    '83 GS 650L

    #2
    willing to bet its coming from the tachometer mount/sleeve.
    Im dealing with the same issue, theres seals that go bad

    Comment


      #3
      Going to need a much better picture to see anything, but that would be my first guess too since you replaced the cam chain tensioner stuff and the valve cover.

      By the way, all oil is anti gravity oil once it gets hot and the oil mist starts swirling around the cooling fins.
      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

      Life is too short to ride an L.

      Comment


        #4
        Thank you gentlemen.

        I'll investigate the drive sleeve... is there potential for it to leak far back from the engine face? All the tachometer gear visible on the engine stays clean, and the oil is definitely appearing much lower, coming from 'inside' the fins.....
        Robin Elwood
        1980 GS 850T
        My kids wish I had a sidecar. But I don't.
        ~
        Previous:
        '79 GS 850 GN
        '79 Kawasaki KZ400
        '83 GS 650L

        Comment


          #5
          Clean the whole thing, get it really clean like using that purple power degreaser and a pressure washer or at least a good nozzle. Let it dry, shoot some dry powder like foot powder or something all over anywhere it could possibly be leaking from. You will easily see where the oil first starts to come out.... Kind of like the joke about the fat chick. Could be a crack or a defect in the cylinder, anything is possible but more likely some gasket or something just didn't seal up right for some reason.
          Last edited by tkent02; 08-10-2016, 08:06 PM.
          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

          Life is too short to ride an L.

          Comment


            #6
            Did this twice, plus the 3rd time pictured (sans powder)... oil appears consistently in the same spot (spreads elsewhere once in motion...) I'll see what I find...
            Thanks!
            Robin Elwood
            1980 GS 850T
            My kids wish I had a sidecar. But I don't.
            ~
            Previous:
            '79 GS 850 GN
            '79 Kawasaki KZ400
            '83 GS 650L

            Comment


              #7
              Again, where is the spot? Can't see Jack in the picture.
              http://img.photobucket.com/albums/v5...tatesMap-1.jpg

              Life is too short to ride an L.

              Comment


                #8
                as you face the engine; right beside the cam chain protrusion/tunnel, 1 fin above head gasket level. Oil is coming from w/in the fins (source hidden), running down over the little 'platform' that justs out and has the tab bolt between head and base, and drips down onto the headers from there.

                again: coming out about 3/4" ABOVE head gasket level, right next to the cam chain (on the left first, eventually both sides). No oil visible in headbolt wells, or escaping anywhere else....
                Robin Elwood
                1980 GS 850T
                My kids wish I had a sidecar. But I don't.
                ~
                Previous:
                '79 GS 850 GN
                '79 Kawasaki KZ400
                '83 GS 650L

                Comment


                  #9
                  Is it not seeping out of the head gasket where the cam chain is located.
                  I e. Oil from the cam chain tunnel between the cylinders.
                  When going along oil travels all over.

                  The 10mm bolt to tighten there never seems to seal ?
                  I have that same issue and even with skimmed head etc
                  It still leaks. Need head gasket with some instant gasket dressing on.
                  Anyway that is my next intent to fix mine !

                  To date I have never managed to solve it and live with it.
                  UKJULES
                  ---------------------------------
                  Owner of following bikes:
                  1980 Suzuki GS550ET
                  1977 Yamaha RD 250D
                  1982 Kawasaki GPZ 750 R1
                  1980 Suzuki GSX 250E

                  Comment


                    #10
                    well...it OUGHT to be leaking from there.... but despite many cleanings, oil always appears (prior to riding anywhere) definitely above the ledge above the gasket, making its way down to the gasket.... I would much rather it was a gasket seep. That would make more sense.
                    Robin Elwood
                    1980 GS 850T
                    My kids wish I had a sidecar. But I don't.
                    ~
                    Previous:
                    '79 GS 850 GN
                    '79 Kawasaki KZ400
                    '83 GS 650L

                    Comment


                      #11
                      Copper washer on the head is leaking oil down a stud.
                      My guess.
                      1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                      1985 GS1150ES stock with 85 Red E bodywork.

                      Comment


                        #12
                        Cam cover gasket:
                        I at first thought this could be the reason. It can leak and drip
                        down near the spark plugs and then out via two drain holes
                        just above head gasket and could travel around that area.
                        Thing is this can only happen on runs not sat standing.

                        If it was the copper washer on stud , how would you fix it ?
                        assuming it was torqued correctly ?
                        So it would be a combination of copper washer and head gasket ?
                        UKJULES
                        ---------------------------------
                        Owner of following bikes:
                        1980 Suzuki GS550ET
                        1977 Yamaha RD 250D
                        1982 Kawasaki GPZ 750 R1
                        1980 Suzuki GSX 250E

                        Comment


                          #13
                          Originally posted by robinelwood View Post
                          as you face the engine; right beside the cam chain protrusion/tunnel, 1 fin above head gasket level. Oil is coming from w/in the fins (source hidden), running down over the little 'platform' that justs out and has the tab bolt between head and base, and drips down onto the headers from there.

                          again: coming out about 3/4" ABOVE head gasket level, right next to the cam chain (on the left first, eventually both sides). No oil visible in headbolt wells, or escaping anywhere else....
                          Try using thread sealer on the threads of the valve cover bolts next to the cam chain tunnel. I discovered oil leaking from under the heads of those bolts and then running down through the openings in the head to that small bolt in front.

                          This thread sealer is non-hardening. Please do not use RTV.

                          Permatex thread sealer 56521.jpg
                          1981 GS850G "Blue Magic" (Bike Of The Month April 2009)

                          1981 GS1000G "Leo" (Bike Of The Month August 2023)

                          Comment


                            #14
                            <I am not trying to take over this thread but have a similar issue - my questions might help ..>

                            I am ordering that exact thread sealant off ebay and will try on Cam cover bolts and the 10mm bolt as per the chaps picture.
                            I am also going to use "Wellseal" on the cam cover gasket.

                            Also: i note that on my gs550 it does leak a bit out of the Cyl head bolts with the copper washers.
                            If they are torqued correctly what can be done about this ?
                            UKJULES
                            ---------------------------------
                            Owner of following bikes:
                            1980 Suzuki GS550ET
                            1977 Yamaha RD 250D
                            1982 Kawasaki GPZ 750 R1
                            1980 Suzuki GSX 250E

                            Comment


                              #15
                              Cam cover gasket, and sealant on the bolts.
                              RTV if applied thinly (don`t worry, is gonna swell) around all the threaded harbor, with a rotary motion of the screw, between silicon cladded fingers is going to be just fine.
                              Or else apply the suggested sealant.
                              Last edited by Lorenzo; 08-13-2016, 03:58 AM.

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