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Very smoky gs 550

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    Very smoky gs 550

    Hi Ive just got a gs550 1980 that's been idle for ten years.The head and barrels have been off looking at the photos before i brought it they are painted and theirs new base and head gaskets just rebuilt the carbs with all new Suzuki parts new manifold and air box rubbers not copy's and new regulator starts and runs well but smokes BADLY.I am going to have to strip it down it was an older restore and put in a museum can you still buy rings and pistons if so where thanks Graham. i also have a question in the fuel forum.


    #2
    Rings might just be stuck. You might be able to loosen them up after a few heat cycles.
    Current:
    Z1300A5 Locomotive (swapped my Intruder for it), GS450 Cafe Project (might never finish it....), XT500 Commuter (I know - it's a Yamaha :eek:)

    Past:
    VL1500 Intruder (swapped for Z1300), ZX9R Streetfighter (lets face it - too fast....), 1984 GSX750EF, 1984 GSX1100EF (AKA GS1150)
    And a bunch of other crap Yamahas....

    Comment


      #3
      Better to do the maintenance first.
      As said before the rings may be stuck in the pistons, try dropping a spoon of oil down every bore let it sit overnight or maybe a day then take the bike out for a decent run 20 miles or more and stretch its legs see if that helps.
      Maybe worn rings, may be the valve seals have dried out.
      after you have given it a good run test the compression and report your findings, remove all the spark plugs first,test when engine is hot and hold the throttle wide open when testing.
      The big guy up there rides a Suzuki (this I know)
      1981 gs850gx

      1999 RF900
      past bikes. RF900
      TL1000s
      Hayabusa
      gsx 750f x2
      197cc Francis Barnett
      various British nails

      Comment


        #4
        Yep, run it for a while first before tearing into it.

        Comment


          #5
          Sounds like a good candidate for an "Italian Tune-up".

          .
          sigpic
          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
          #2 son: 1980 GS1000G
          Family Portrait
          Siblings and Spouses
          Mom's first ride
          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
          (Click on my username in the upper-left corner for e-mail info.)

          Comment


            #6
            Couldnt agree more with posts.
            Dont pull it to bits yet , definitely do some more research !

            Need info on: when does it smoke ? when starting only ? co lour of smoke ?
            Does it smoke when its warmed up ? If so is it better or same.

            Tuning all done ? ? Valves clearances set ?
            And of course lets get the tuning right - timing, Carbs balanced, mixture ...... while you think on the test results.

            p.s you can buy anything for them ! and you have the coolest of bikes !
            UKJULES
            ---------------------------------
            Owner of following bikes:
            1980 Suzuki GS550ET
            1977 Yamaha RD 250D
            1982 Kawasaki GPZ 750 R1
            1980 Suzuki GSX 250E

            Comment


              #7
              thanks for the reply's ill let you know the result but its bad it pushes oil out exhaust joints

              Comment


                #8
                lots of blue and oil out exhaust joints i have balanced carbs its is engine oil smoke

                Comment


                  #9
                  I also have a 19 z1300 gsx1100 z1r honda 400/4 gs1150 cbx1000 gtr1400 but the z1300 is being a pain also thank Graham

                  Comment


                    #10
                    Not quite sure how a 19 fits Z1300, but feel free to send it my way.

                    I had one of the first KZ1300s with a license plate on the streets of Los Angeles, back in April of 1979.

                    Turned it into a full-dresser, enjoyed every minute that I had it.

                    .
                    sigpic
                    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                    #2 son: 1980 GS1000G
                    Family Portrait
                    Siblings and Spouses
                    Mom's first ride
                    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                    (Click on my username in the upper-left corner for e-mail info.)

                    Comment


                      #11
                      ops was supposed to be 1979 z1300

                      Comment


                        #12
                        I oiled the bores when i first got it and turned it over by hand ive just put some anti fogging oil down the bores and ill run it again tomorrow

                        Comment


                          #13
                          You must check the compression .

                          Seems odd that you say it has been in bits with new gaskets
                          but whoever did it didn't do the obvious ? Valve seals.
                          Or did they ? If they did its rings .

                          Mine used to smoke badly at start up (bluey white ) and a bit when
                          out on the road accelerating. Compression was not
                          too bad either.
                          No oil from exhaust though.
                          I did a top end rebuild , valve seals , lapped valves
                          and new gaskets and is now ok.
                          I didn't touch barrels , pistons , rings.

                          Check the compression first.
                          Then its:
                          Head off, look at gaskets ?
                          Look at bores
                          do valve seals , lap valves
                          Rings if necessary.
                          Back together with oem head gasket at least.
                          UKJULES
                          ---------------------------------
                          Owner of following bikes:
                          1980 Suzuki GS550ET
                          1977 Yamaha RD 250D
                          1982 Kawasaki GPZ 750 R1
                          1980 Suzuki GSX 250E

                          Comment


                            #14
                            If you decide to do a top end rebuild, consider using a 650 top end. 50% more torque and power for the price of some used parts and a couple gaskets is well worth doing.
                            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                            Life is too short to ride an L.

                            Comment


                              #15
                              run it up hot tonight the hotter it gets the worse it runs only get 120psi per cylinder and its oil fouling plugs and doesn't like starting hot am going to pull it down this weekend loosened header bolts while was hot.

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