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80 gs1100e Oil draining from engine breather

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    #16
    Rings..... yikes.

    On Cylinders 1 and 2, the top 2 piston compression rings were extremely brittle, and cracked into pieces with light pressure. The smallest pieces of the rings were difficult to remove from the ring "trough" in the piston, but eventually they came out. they were stuck in the groove, had to be persuaded/picked out. there was no apparent damage to the piston, although they haven't been thoroughly cleaned and inspected. the oil rings were in relatively fine condition. The compression ring pieces had a cross section that looked more like a "T" than a rectangle. See the pic of the pieces on the magnet for detail.

    IMG-8832.jpg
    https://i.ibb.co/5RrWZZb/IMG-8833.jpg (piston ring pieces)
    https://ibb.co/pJmRrWt (magnet pieces)
    https://ibb.co/Dttfpvy (pistons 2 and 3 comparison)

    comparison of the 2 and 3 pistons shows that combustion carbon had found it's way past both compression rings on piston 2, which likely confirms the suspicion that blow-by was responsible for the initial complaint of oil exiting through the breather.

    head and cylinder are at the machine shop now, new springs and seals for the valves, and a hone for the cylinders.
    re-assembly in a week or two.
    81 gs1100E
    81 gs550
    74 xlch 1000 custom
    03 ktm 525 exc supermoto
    76 honda cj360
    72 honda cl350
    2 green parrots

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      #17
      any motor experts want to venture a guess at to what would have CAUSED such a ring failure?

      my best guess is from a lack of lubrication, which caused a brittling due to excessive heat, which damaged the rings and their shape/characteristics.
      the oil level was low when this all began. not frighteningly low, but low.
      81 gs1100E
      81 gs550
      74 xlch 1000 custom
      03 ktm 525 exc supermoto
      76 honda cj360
      72 honda cl350
      2 green parrots

      Comment


        #18
        Over heating, over revving, over advanced ignition, overly lean mixture.
        Take your pick.
        ---- Dave

        Only a dog knows why a motorcyclist sticks his head out of a car window

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          #19
          i rebuilt it.
          it runs nicely now.
          i will break it in for a few hundred miles
          then i'm gonna rip it.
          81 gs1100E
          81 gs550
          74 xlch 1000 custom
          03 ktm 525 exc supermoto
          76 honda cj360
          72 honda cl350
          2 green parrots

          Comment

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