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GS1100G engine bolts

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    GS1100G engine bolts

    Trying to remove he engine from the frame and the bottom front and rear main bolts are giving me issues. I have managed to free both nuts but the bolts are stuck solid. I have snapped the head off the rear bolt and am now attempting to drift it out. Please tell me it’s not threaded through the frame or engine, and that I just need a bigger hammer.

    #2
    Not threaded to the engine. Some penetrating oil may help, and you might want to use a jack under the engine to support it and take load off the bolts before trying to push them out.
    Ed

    To measure is to know.

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      #3
      I'm a recent convert to Kroil brand penetrating oil and I absolutely love the stuff. A bit of heat can help too

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        #4
        Kroil or ATF & solvent are both good "creepers".

        All good advice, I did one recently. It's open on the bottom from memory so that part tends to rust & water can get into & oxidize where it passes the case. Use some grease when you put it back in (I use the waterproof blue stuff from Maxima or BelRay in that application).
        1980 GS1000G - Sold
        1978 GS1000E - Finished!
        1980 GS550E - Fixed & given to a friend
        1983 GS750ES Special - Sold
        2009 KLR 650 - Sold - gone to TX!
        1982 GS1100G - Rebuilt and finished. - Sold
        2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

        www.parasiticsanalytics.com

        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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          #5
          What a nightmare, managed to remove but had to drill them out in the end. Only positive was I found out how many blunt drills I own. ��IMG_20200410_170805.jpg

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            #6
            IMG_20200410_170746.jpg

            I had to cut the bolts to help with removal

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              #7
              Originally posted by Dicke C View Post
              [ATTACH=CONFIG]60721[/ATTACH]

              I had to cut the bolts to help with removal
              Looks like the handle on your sledge hammer broke in the process. Wow
              Roger

              Us states ridden (2024_10_06 18_48_44 UTC).png

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                #8
                Originally posted by Burque73 View Post
                Looks like the handle on your sledge hammer broke in the process. Wow
                I believe those are two different hammers.
                1980 GS850G (~33,000mi)

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