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Opening crank case
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Opening crank case
I have 83 gs750es and I Need help opening the crank case to install new timing chain. I've removed the screws in the front of the engine the scre and nut at the back of the front sprocket, underneath the starter motor, 4 screws at the top of the motor and three screws at the back side but top part of the case still won't open. the service manual I have doesn't really say how to but more of just removing parts untill the case is open and I don't want to remove anything unnecessary, am I missing somewher?1983 GS750ESTags: None
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Forum GuruPast Site Supporter
Super Site Supporter- Jun 2018
- 5543
- Mifflinburg, PA / Land of Tar & Chip
Don’t know which manual you have but there’s a Suzuki Factory Service Manual on BikeCliff’s Website that you can download.
See link below.Rich
1982 GS 750TZ
2015 Triumph Tiger 1200
BikeCliff's / Charging System Sorted / Posting Pics
Destroy-Rebuild 750T/ Destroy-Rebuild part deux
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There are 2-6mm allen head screws inside/top, where oil filter resides, have to take oil filter cover off/oil filter out + one long bolt in front of oil/sump screen + plates behind clutch basket & one plate probably covered in chain lube forward of the front sprocket. Cardboard to poke various bolts in their proper home to keep track is always helpful on reassembly.GS\'s since 1982: 55OMZ, 550ES, 750ET, (2) 1100ET\'s, 1100S, 1150ES. Current ride is an 83 Katana. Wifes bike is an 84 GS 1150ES
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What he (rapidray) said.1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red
2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.
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If your only goal is to install a new timing chain, it is not necessary to open the crank case.
There are open ended timing chains for sale.
You remove the valve cover ; break the current chain and attach the new one.
Pull the new one through and connect the ends.Rijk
Top 10 Newbie Mistakes thread
CV Carb rebuild tutorial
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Bikecliff's website
The Stator Papers
"The thing about freedom - it's never free"
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Originally posted by Rijko View PostIf your only goal is to install a new timing chain, it is not necessary to open the crank case.
There are open ended timing chains for sale.
You remove the valve cover ; break the current chain and attach the new one.
Pull the new one through and connect the ends.
If manufacturers like DID offer soft link options then that says enough for me.sigpic
Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.
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Just for example
SUZUKI CAM CAMSHAFT TIMING CHAIN GS1000 GS850 GS750 GS650G GS500 NEW DID | eBay
Cam chain: 219Tx 122L Z1-Z900-Z1000 1972-1978 (pattern) (z-power.co.uk)
You can buy the rivet links separately.
Link Rivet Cam Chain 219T ID DID 14401-369-003 | eBayLast edited by tatu; 11-11-2021, 08:09 PM.sigpic
Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.
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