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Cleaning up aluminum covers on 82 GS1100

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    #16
    Originally posted by chuck hahn View Post
    Im no superman eiter..lol. BUT i was turned onto the black magic rouge many years ago. Honestly itll eat the clear off too but it prolongs the time a lot. I buy it in 2 pound bars about 2 inches square and 7 or 8 inches long.
    What kind of buffing wheel do you use, chuck?
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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      #17
      8 inch pleated yellow buff. I have the Eastwood blue buffer machine.

      Description Treated to provide stiffness, these 100% cotton wheels are perfect for rough and final cuts of plastics, brass and stainless steel. Reinforced by a metal fastener, the pleats trap the compound while the airway design makes it possible to reach awkward places. 8" diameter x 5/8" wide x 3/4" hole. Specificati
      MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
      1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

      NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


      I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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        #18
        I typically just go at it with the black bar and a sisal wheel but some of that Suzuki coating is really thick.I may have to try that yellow wheel. I have tried a similar grey wheel from Caswell but it tends to disintegrate quickly.

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          #19
          Originally posted by craz1 View Post
          I typically just go at it with the black bar and a sisal wheel but some of that Suzuki coating is really thick.I may have to try that yellow wheel. I have tried a similar grey wheel from Caswell but it tends to disintegrate quickly.
          Use paint stripper before the wheel. The clear coat comes off easily.

          I'm also a sisal and black bar sort of guy. It makes short work of the polishing. If your polishing motor is really strong, you need to be careful, or this setup will burn the metal and create a depression. It's powerful stuff.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            #20
            I purchased a jet variable speed buffer a while back. Great investment if you do a lot of polishing. You got to keep the part moving to avoid a depression like Nessism is talking about.

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              #21
              Originally posted by Suzukian View Post
              You can wire brush to get the look, but if you had a milling machine to get the wire brush wheel for an O.E.M. look you might be able to pull it off. There's no way for that finish to last though. The clear coat gets water under it, and if you leave it unpainted, it corrodes and looks cr@ppy.
              When we want to preserve the polished or raw aluminum look, we use a two step chemical process from our paint manufacturer. The first step is to clean the parts with an Aluminum Cleaner that basically is blended to remove oils and break any aluminum oxide corrosion that has formed on the surface. And then the second step is to force an aluminum oxide reaction with Aluminum Prep, which creates an even layer of aluminum oxide across the entire part. Once those two steps are done, we can apply clear coat over the part to lock in the look and protect the part from additional corrosion. We have been doing this quite a bit with cosmetically damaged allow wheels. Instead of ordering a new $1500 polished wheel, we can fix it and refinish it for a couple hundred dollars.

              By doing it this way, we can replicate the OEM look on wheels and other "raw" aluminum parts. I haven't tried it on the case covers on a motorcycle (yet) but I would wager that it would work well.

              The two products that we use are from Axalta (formerly DuPont). 225S is the cleaner and 226S is the prep.

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                #22
                The Suzuki's, that model anyways, came wist a very even brushed in on direction surface with a thick clear coat. Not sure how Suzuki did it, but that is the look people are trying to get. When I purchased the bike, I knew that clear coat would not last. Mine is now, on certain covers polished bright, not overly bright, but looks good, and since my bike is parked indoors, I have found over the last year I haven't had to touch it, except for a drop of water that polished off with rouge in 2 seconds. For me personally, I'd never clear coat a part again. When I restored my CB400F hubs, as I was lacing them with Stainless Steel spokes and Gold Anodized Aluminum D.I.D. rims,I sprayed the glass bead blasted and cleaned hubs with High Temperature Aluminum Paint, When that dried, I then clear coated them. It looks exactly like the Factory Honda engine pained surfaces. 25 years on, it still looks the same way.

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                  #23
                  After 10 weeks the back and top half had a thick patina of rust, but the ACF-50 coated area was still pristine.
                  Current Rides: 82 GS1100E, 00 Triumph 955 Speed Triple:twistedevil:, 03 Kawasaki ZRX1200, 01 Honda GL1800, '15 Kawasaki 1000 Versys
                  Past Rides: 72 Honda SL-125, Kawasaki KE-175, 77 GS750 with total yosh stage 1 kit, 79 GS1000s, 80 GS1000S, 82 GS750e,82 GS1000S, 84 VF500f, 86 FZR600, 95 Triumph Sprint 900,96 Triumph Sprint, 97 Triumph Sprint, 01 Kawasaki ZRX1200, 07 Triumph Tiger 1050, 01 Yam YFZ250F
                  Work in progress: 78 GS1000, unknown year GS1100ES

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