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    You're paying someone else to do the work for you now... we'd best be seeing this bike in July in that case!!
    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

    Comment


      Originally posted by salty_monk View Post
      You're paying someone else to do the work for you now... we'd best be seeing this bike in July in that case!!
      Hah, yep. Riding a GS to a GS rally? Stranger things have happened.

      From here on out it's gonna look like this:

      Forks rebuilt with new oil/heavier springs.

      Engine rebuild scaled back due to time/cost considerations to restoring compression - new pistons, rings, 1085 or 1100 cc overbore, valves if needed.

      Bodywork paint - tank, seat trim, tail

      Battery relocation version 2.0 w/ GSXR 1100 battery box

      4-2-1 header for more ground clearance and midrange grunt

      New Dyna coils and plug leads

      Maybe a bit more frame bracing

      Tank coated on the inside with POR-15
      Last edited by Guest; 05-20-2008, 01:14 AM.

      Comment


        Great, that gives you all of June for test riding then
        1980 GS1000G - Sold
        1978 GS1000E - Finished!
        1980 GS550E - Fixed & given to a friend
        1983 GS750ES Special - Sold
        2009 KLR 650 - Sold - gone to TX!
        1982 GS1100G - Rebuilt and finished. - Sold
        2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

        www.parasiticsanalytics.com

        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

        Comment


          Just make sure you post progress pics so I can get inspiration!
          -KR

          Comment


            Suspension, brakes and tires day today.

            Wiseco 1100cc piston kit is on order.

            The GSXR 1000 forks are back from Jason @ Corporate Suspension. 1 kg/mm springs were installed along with new oil and fork seals. They feel goooood, Jason knows his stuff. The forks used to compress too easily, now they feel about perfect in spring stiffness.

            The old Michelin Pilot Powers that were on the GS were getting close to the wear bars so a set of the Gixxer's BT-002 RS trackday takeoffs got mounted on the GS's rims. They had excellent stick on the track and still have a lot of center tread left.

            Slightly molten from a trackday, GS bound:




            After a few hundred GSXR street miles to scrub off the gooey bits:



            they're bound for the GS wheels:



            Got the wheels back from the shop and decided to inspect/service the brakes.

            Set of EBC HH sintered front brake pads. Makes braking like hitting a brick wall in a good way. I tried this same compound at the track on the Gixxer and these pads made the rear end get really light going into corners, highly impressive. Can't wait to try them out on the GS.

            Last edited by Guest; 05-24-2008, 05:36 AM.

            Comment


              The old pads were thin and wearing unevenly. The mounting bolts for the pads were strongly overtorqued so they didn't wear evenly.

              Yank, and throw in the garbage:





              Much better.





              Time to bleed that old icky brake fluid and replace it with some nice Galfer DOT 4 fluid.



              Version 2.0 mockup. Picture the motor and exhaust blacked out, and a shades of blue/white like the GSXR in the background along with some sponsor stickers and this is close to how I think this bike'll look in the end.

              The tank on there is a $20 rusted out eBay special GS1000S tank that'll make a perfect paint template.

              Last edited by Guest; 05-24-2008, 05:23 AM.

              Comment


                Comment


                  That looks awesome!! Do you think you'll have her done before Yosemite?
                  85 GS1150E May '06 BOM
                  79 GS1000S Wes Cooley Beast





                  Comment


                    Originally posted by renobruce View Post
                    That looks awesome!! Do you think you'll have her done before Yosemite?
                    Sure hope so...

                    This is the part of the project where I get to farm out a lot of the work I can't do myself, like painting the bodywork, welding GS1000 exhaust flanges on the 4-2-1 GSXR 1100 header, respringing the front end etc etc. Spendy but it gets done quickly by the pros.
                    Last edited by Guest; 05-24-2008, 02:45 PM.

                    Comment




                      Put the bike on the ultra-accurate () bathroom scale last night, and as pictured above it's at at 385 pounds dry. Good 51/49% front/rear weight distribution too. The new header is at least 5 pounds lighter than the old V&H header. Add carbs, headlight, turn signals, a small muffler, a battery, 3300 mL of oil and a tank of gas and I'm guessing it'll be right around 425 pounds. Should be a rocket once the 1100cc Wiseco kit gets installed, can't wait to get it out on the street/track.
                      Last edited by Guest; 05-25-2008, 11:57 PM.

                      Comment


                        how good of shape is your old V&H header in?

                        i may buy one here soon.....

                        Comment


                          GS1000,
                          As always: fantastic work!
                          Q: You had your GS exhaust flanges welded onto a GSXR exhaust? If so, what year GSXR exhaust, and any problems? (thanks for answering questions from a geek!).
                          I'm impressed that you ride it like it was made to be ridden. To know that it does track-day duty is very cool...and you clearly know what to do to a bike for track-day purposes; suspension (to include tires and brakes) first, all else next.
                          Looks: black motor and Suzuki factory-ish paint will absolutely complete that bike in my eyes; and no chrome...that's perfect!

                          If you have the chance to confirm your weight estimates, that would complete the 'tri fecta' perfection. Just can't say how impressed I am with this one.

                          Drive on man,
                          -KR

                          Comment


                            Originally posted by Bad Kaw View Post
                            GS1000,
                            As always: fantastic work!
                            Q: You had your GS exhaust flanges welded onto a GSXR exhaust? If so, what year GSXR exhaust, and any problems? (thanks for answering questions from a geek!).
                            I'm impressed that you ride it like it was made to be ridden. To know that it does track-day duty is very cool...and you clearly know what to do to a bike for track-day purposes; suspension (to include tires and brakes) first, all else next.
                            Looks: black motor and Suzuki factory-ish paint will absolutely complete that bike in my eyes; and no chrome...that's perfect!

                            If you have the chance to confirm your weight estimates, that would complete the 'tri fecta' perfection. Just can't say how impressed I am with this one.

                            Drive on man,
                            -KR
                            KR-

                            Thanks for the comments.

                            It's a 1989 GSXR 1100 exhaust. Haven't had the flanges welded on yet, but that's the plan. The pic above is a mockup. The exhaust spacing is perfect between the header and the exhaust ports on the engine. You gain about 1.5" of ground clearance from the 4-2-1 design, plus I hear you get better midrange performance from that header design. The V&H is pretty much toast so it'll make a good donor for its flanges - big dents in the bottom of the collector etc.

                            The GS will pull roadracing-style trackday duty sometime this season once it's finished, can't wait to see what kind of cornering speed it can handle and what the top speed will be. Should be lots of fun.

                            It'll be Grandpa Gixxer amongst all his whippersnapper grandkids like the GSXR 1000/750/600 which are probably 60-70% of the bikes out at Miller on a trackday.

                            The biggest concern is dragging hard parts with the large width of the GS1000 engine and how those GS1000 stator and ignition plate covers stick out- will they touch down before the knee does? I wonder how Pops Yoshimura dealt with that - did he bevel the bottom of the covers or something?

                            PJ
                            Last edited by Guest; 05-26-2008, 01:17 PM.

                            Comment


                              Originally posted by 80GS1000 View Post
                              The biggest concern is dragging hard parts with the large width of the GS1000 engine and how those GS1000 stator and ignition plate covers stick out- will they touch down before the knee does? I wonder how Pops Yoshimura dealt with that - did he bevel the bottom of the covers or something?

                              PJ
                              Yes they did bevel the cases this is from an old Cycle world article

                              The one exception to the "stock
                              parts" statement above is the number
                              one cylinder crankshaft
                              counterbalancer and alternator taper.
                              The Suzuki cranks used by Yoshimura
                              are made with a .75-in. shorter taper to
                              work with a magneto. That allows the
                              alternator cover to be shortened and
                              beveled, the result being improved left
                              side cornering clearance.


                              Love the bike mate.
                              Cheers

                              Comment


                                GS1000,
                                Good info; thanks!
                                I have an old Cycle magazine with a highly modified GS1000 in it; drop me a line at this email address and we can chat about me making you a color copy and shooting it to you.
                                badkawkr@yahoo.com
                                Talk to you soon, can't wait to see the black motor and blue/blue/white paint.

                                -KR

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