Involved: heavy sanding, one coat rust reformer, two coats rust resistant primer (brown), three coats color, and two coats clearcoat.
The Result: Asolutely amazed me.
The tank is still black, as the fenders were a test. I used Duplicolor Auto Spray that matched my car (Deep Cranberry Pearl) and Duplicolor Truck, Van, and SUV Clearcoat. One 5oz can of the color yielded three coats on each fender plus small touchup spritzes. I then let them set for 3 days in a hot shed in my backyard to cure. The final result was an exact match for the factory paint job on my car. If I wet sanded before the CC I think it may be show quality. Without color sanding, the final result is a hard, smooth and glossy finish that I am really happy with. I am hoping that because it is designed to repair auto paint that it will have the same durability. (especially with regards to accidental gas spills on the tank)
While I was at it I painted the rusty headers and muffler end caps with 1200 degree ceramic paint and the forks and headlight ears with satin black Rustoleum paint.
Next step is the side covers and tank, but the priority is getting out there, because I have had this bike for 2 years and I nfinally get to ride her. Enjoy the pics, I hope this helps, since in my searches for paint options, I have come across a lot of people who are looking for that cheap alternative to a professional painter.
It has been three months and about a thousand miles since I did this, and the paint is still flawless. The ceramic header paint turns a little gray when water evaporates off of it, but it scrubs off with soap and water (just wipe it dry with a towel). I am planning to do the tank in the week or so that the temp goes below 60 degrees.
I have one question, and be honest, notice in pic one that I chose the color to match my "purple woodie" as I call my (vinyl) wood panelled PT Cruiser. Should I slap some wood grain vinyl on the side of the tank, or would that just be too damn weird? The eagle emblem is a sticker under the existing clearcoat, so painting the sides involves blasting it sown to the metal. Unless I find a way to do a maroon/black two tone that retains the black and emblem and covers the scratches with the new paint.
Here's a link to the pics:
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