750 ES Project

[beetle]

Started work on my project 750ES. It's been off the road since 1995 and the PO had it stored in various locations, so she's seen some weather. Here's a 'before' shot:




And one with all her clothes off...






The frame plus other bits & pieces will be powdercoated. All the not so shiny bits (clutch & stator cover, wheels etc) are heavily corroded and will be cleaned up and made shiny again..by me rubbing and cursing I reckon.

Not sure at this point whether to powdercoat or polish the swingarm. The carbs are frozen solid, but another set is on it's way to me for rebuild & transplant. The plastic is in very good shape, and the paint is in surprisingly good condition. You can see that the tank decals are stuffed, otherwise I might have just given the paint a cut & polish, but at this time I plan to have her repainted. The indicator rubber mounts have perished into non-existence, so new ones will be bolted on. The seat will need to be recovered, the brake calipers and master cylinders rebuilt, fork seals, fuel tank de-rusted and lined, new rubber...etc..the list goes on and the costs rise..

Despite the long list I plan to ride her in the new year...

Any other Aussies on this list who have parts, or know of the location of parts that I can beg or buy, please contact me, it would be appreciated!

More as it happens..

Cheers,
Mark

[67fire]

She'll be beautiful when you are done!

Eric

[Rkt-Rch]

Bring her back to life !!! But please remove the rack LOL, you should have seen what mine looked like before!!

[jwhelan65]

Agreed on the rack, great bike should be interesting to watch this one.

[beetle]

The rack was the first thing to go...and it will NOT return.

[posplayr]

Unless U are looking for an OEM restore; U will kick your self for not grabbing one of these closeout Hindle SS 4:2:1's

http://www.thegsresources.com/_forum/showthread.php?t=149198

[jetta90]

You are going to love that bike once you have it going.
I keep on saying it,,,,,,,,and yes Martha I sound like a broken record,,,,,,,but this is the most underestimated model in the GS series covered on this forum.
They go like stink and they handle very very well. Let that puppy rev and watch it perform.
Many GS riders seem to gravitate towards the larger displacement GS' but these bikes are just a peach!

[KitKat]

hows it coming now?

[beetle]

She's been stripped down to front end, frame & engine. In hindsight, I should have left the rear end on to facilitate engine removal via laying the frame on it's side.





I had originally planned to powder coat the frame and other bits, but (right or wrong) I'll now be sand blasting the frame and using KBS Rust Seal chassis paint + BlackTop to finish the frame and other brackets.


I've been searching for parts that were missing or can't be rebuilt. I had to get new stanchions as the originals had rust & pitting.






After weeks of searching, I found a pair of fork legs with stanchions in perfect condition at a bike wreckers a few hours drive from here. I picked them up yesterday.

Right now I'm looking for a replacement front master cylinder. The original is leaking from the sight glass.

[salty_monk]

I have one... you need to use your own lever & cover but the rest of it is in pretty good shape. Was working fine.

I have calipers too if you need them....

Dan

[beetle]

I have one... you need to use your own lever & cover but the rest of it is in pretty good shape. Was working fine.

I have calipers too if you need them....

I don't need calipers as I bought a complete front end off an '82 model (cost me a whole $30). So I now have 4 front calipers. The calipers and discs were in very good condition but the mc has a rusty screw broken off in the mounting bracket and the line connection is at 90 degrees to the piston, so I can't use it. I want to keep the mc to stock as I have custom made SS brake lines.

[beetle]

yes..it's orange

Got the tank and plastic painted. Yes, it's orange. I had in mind a Laverda orange, but it looks more like Coates orange (other Aussies will get it..)

I used the KBS tank cleaning/sealing kit on the tank, and it cleaned up nice. The paint is orange base with a clear coat. The decals were custom made by David at Signfarm in Brisbane and applied before the clear coat.

I didn't paint it myself, as I wanted it to look good...

[jwhelan65]

Early 90's gsxr front M/C work well, used one on my 700. Picked it up on ebay.

[salty_monk]

I sent him a stocker but you're right.. they are pretty similar (I've got one of those on the shelf too!)

[jwhelan65]

Im not a big fan of orange but curious to see how it will look complete.