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The entire filler opening should be (and remain) bare metal to right below the shoulder of the raised area, pretty much where the filler opening is braised into the tank. When it gets masked off for paint, the paint line that ends there should then have a smear of JB weld, or better yet, Cold Weld (a 1-1, 2-part Permatex product) lightly applied over that exposed edge of paint. If it's painted right up to the hole, it should be sanded back to bare metal again and then the sealer applied with the tip of your finger. It's something that actually needs to be considered even before the primer stage. It doesn't need to be any more than just a thin coat but it does need to completely cover the paint edge and be below the horizontal surface of the opening to allow the gas cap to fit cleanly. It's really easy to do, (if planned out in advance) and it should eliminate the risk of gas fumes eating into the fresh paint edge if done properly. I learned this technique the hard way. I, too, in the past have experienced paint bubbling back around the filler opening, but this system seems to have cured the problem for the many bikes I've painted since.Last edited by nvr2old; 04-17-2011, 05:14 PM.1979 GS1000S,
1982 Honda CX500 Turbo, 1982 Honda MB5 w/CR80 motor, 1977 Honda "nekid" Goldwing, 1976 Honda CB550F cafe', 1972 Honda XL250 cafe'
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MikeG
OK, just got the parts back! Here's a link to the Flickr Album:
The pics were too big to include in the post I am ecstatic with how it came out! Robbie put about 30 hours total into prepping and painting. There's six coats of clear on it. He sealed the paint around the filler neck, then cleared it.
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35598
- Torrance, CA
Very nice! Enjoy!Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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Detroit Diesel Man
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