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Allow me to introduce you to Lloyd: my GS1k Cafe'

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    Allow me to introduce you to Lloyd: my GS1k Cafe'

    I have always found wrenching on mechanical projects to be therapeutic. I can escape into the garage and loose myself in my thoughts while making something out of nothing. In a span of 8 weeks, I finalized a pointless divorce, lost my 4yr old boxer, and also lost my grandfather. In short order, I felt like my life was falling apart. I didnt want to be around anyone, I wasnt feeling social, and I felt like no one could relate to my emotional state of mind. I had bought a GS1000 basket case when things started going south with the wife but never had the time to really do much to it. Once life started rolling, and fears turned to reality, I found I had more time than I knew what to do with. It was at that point that I sat down and forced myself to figure out what it was that I wanted out of life and what needed to change to get where I wanted to be. This bike quickly turned in to my figurative phoenix as well as my psychologist.

    I picked up this gem off a friend for almost nothing. He has been lugging it around for the past 5 years in it current state but road it around the country ~14k miles 6 years ago. When he got back to Athens GA, he said it wasnt running as well as it should have been and seemed a little "tired". He did a compression test on the bike which showed tired piston rings. PSI was ~90 on 3/4 and "normal" on 1. He dumped some oil down the plug holes and did the test again this time getting "normal" results. Durring his disassembly he labled and bagged all bolts and parts while took the head and jugs off but lost interest shortly after. He is now moved into his house with his new wife and just wanted to get rid of it to free up the space.

    This is where I come in..........



    The bike was dropped off in a million pieces. The plan is to strip it down to a bare frame and rebuild this bike from the ground up. My goal is to strip it down to the essentials and make it as clean as possible.






    Pile of parts that were included as well


    I cleaned up the wiring harness and cut/lengthened wires as needed to get everything to fit under the seat.





    I was kicking around the idea of buying a headlight stone guard so I whipped one up quick out of wire so I could get the general idea.

    Last edited by Guest; 11-13-2011, 12:49 PM.

    #2
    I traded some parts for some spoke rims. Aluminum rims with steel spokes. Lighter than the mags that came with the bike, and spokes fit the look a lot better.




    Also bought some progressive springs for the front end as well as some now shocks/springs for the rear. Stock rear shock length is 13.2" and I went with some 14.5" ones to give me added clearance between the under seat panel that holds the battery and the rear tire, as well as lift the rear a little so it turns in better.



    I was itching to get some rear sets lately so I jumped on eBay and scored a pair from a 91 GSXR1100. I started by making templates out of cardboard and then transferred them to 1/4" plywood for mockup. Now that I have the general idea down, the mounts will be transferred to 3/8" aluminum plate.






    I put the stock foot pegs back on and rode the bike like this for a few hundred miles just to make sure the mechanical side of everything was solid. Once I knew that everything worked correctly, I tore the bike down and started on the esthetics.

    I didnt like the way the first seat came out so I started working on another rendition. After 7 different "versions" I finally got something I was happy with.



    Comment


      #3




      Mounting bracket is finally finished. Now the final fitment of the seat, bodywork, and paint


      Different hardware will obviously be used
      [img width=770 height=577]http://i4.photobucket.com/albums/y146/Boarderx192/GS1000/IMG_0524.jpg[/img]

      Motor and carbs got a LOT of love next. Carbs completely stripped, rebuilt, painted, polished, and then reassembled with SS hardware. Motor got new gaskets, plugs, valves checked, clutch springs replaced, and SS hardware.

      Motor was cleaned meticulously, primed, and painted with VHT Nu Cast Aluminum paint.





      Comment


        #4











        This is how she sits currently. Need to order a few misc parts (brake lines, wheel bearings, and some misc hardware.) and finish the prep for paint.

        Comments and criticism are always welcome!

        Comment


          #5
          Need a tank?
          sigpic

          82 GS850
          78 GS1000
          04 HD Fatboy

          ...............................____
          .................________-|___\____
          ..;.;;.:;:;.,;.|__(O)___|____/_(O)|

          Comment


            #6
            You sir know to introduce yourself to a bike forum. Not a cafe guy myself but appreciate the effort that goes into a nice build and yours is very nice! Welcome aboard.
            sigpic2002 KLR650 Ugly but fun!
            2001 KLR650 too pretty to get dirty

            Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

            Where I've been Riding


            Comment


              #7
              Sexy build. Where did you get that ventilated clutch cover?

              Comment


                #8
                One thing I always thought would look sweet is to retain the stock 4-2 pipes, but have a shop add some extra before the megs, and kick them up a hair more like the old dunstalls on the true original cafes did for ground clearance.
                Another thing I think would be cool is a lexan ignition cover window.
                Easy enough to do since it's not an oil seal cover. I like what you did with the CS cover. Very trick. How'd you do that? Just a dremell/rotary saw and some time or an actual mill?

                Comment


                  #9
                  Originally posted by marvinsc View Post
                  You sir know to introduce yourself to a bike forum.
                  Umm, Scott, ... he's a "Senior Member", has been here for two years and has over 200 posts.

                  Read it again, he's introducing his "new" bike.

                  .
                  sigpic
                  mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                  hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                  #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                  #2 son: 1980 GS1000G
                  Family Portrait
                  Siblings and Spouses
                  Mom's first ride
                  Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                  (Click on my username in the upper-left corner for e-mail info.)

                  Comment


                    #10
                    Originally posted by Steve View Post
                    Umm, Scott, ... he's a "Senior Member", has been here for two years and has over 200 posts.

                    Read it again, he's introducing his "new" bike.

                    .
                    Well DUH! I knew the name sounded familiar. I guess I looked at "1st post" instead of post count.
                    sigpic2002 KLR650 Ugly but fun!
                    2001 KLR650 too pretty to get dirty

                    Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

                    Where I've been Riding


                    Comment


                      #11
                      That's OK. It might happen to me, too, when I get to your age.

                      .
                      sigpic
                      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                      #2 son: 1980 GS1000G
                      Family Portrait
                      Siblings and Spouses
                      Mom's first ride
                      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                      (Click on my username in the upper-left corner for e-mail info.)

                      Comment


                        #12
                        Originally posted by Steve View Post
                        That's OK. It might happen to me, too, when I get to your age.

                        .
                        Only a matter of time
                        sigpic2002 KLR650 Ugly but fun!
                        2001 KLR650 too pretty to get dirty

                        Life is a balancing act, enjoy every day, "later" will come sooner than you think. Denying yourself joy now betting you will have health and money to enjoy life later is a bad bet.

                        Where I've been Riding


                        Comment


                          #13
                          Originally posted by Steve View Post
                          That's OK. It might happen to me, too, when I get to your age.

                          .
                          You dont ride a Goldwang because you're old. You're old because you ride a Goldwang.
                          sigpic

                          82 GS850
                          78 GS1000
                          04 HD Fatboy

                          ...............................____
                          .................________-|___\____
                          ..;.;;.:;:;.,;.|__(O)___|____/_(O)|

                          Comment


                            #14
                            Ohh. And a pedestrian slicer front fender plate. That would set it off. You've done a damn nice job so far

                            Comment


                              #15
                              NICE job! PM me when you're done if you're up for meeting me on the Snake in NE TN.
                              Willie
                              Common sense has become so uncommon that I consider it a super power.


                              Present Stable includes:
                              '74 GT750 Resto-mod I've owned since '79
                              '83 GS1100E (The best E I've ever enjoyed, Joe Nardy's former bike)
                              '82 GS1100G Resto project

                              Comment

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