Announcement

Collapse
No announcement yet.

making my own handle bars and cutting my exhaust

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    making my own handle bars and cutting my exhaust

    I have 2 questions. i have a 1981 gs450l that i am in the slow process of cleaning up and modifying. we has some bad hail the other day that damaged my tank and front fender and seat. On to my 2 questions. I am looking at making my on handle bars and modifying my pipes. I was wondering if i just used some 7/8" diameter chromoly tubing would that be sufficient?I just want a straight set of bar's with 0" up and 0" back. As far as the pipes i was wondering if anyone as ever just cut the mufflers off and ran 2 straight pipes that end at the foot pegs. My mufflers looked decent until the hail dents. How would a 450 sound without mufflers? any info is appreciated.

    #2
    The pipe bars should work, although you can buy some Bikemaster Drag bars for less than $20 so not sure it's worth it...http://www.bikebandit.com/bikemaster...FQ5rhwod_l5xWg

    Bikes without mufflers are for selfish jerks that don't care about other people. Don't do it.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment


      #3
      Other than being dented a bit your mufflers should function well enough to not need cutting off. I agree with Nessism, open pipes are annoying to everyone, yourself included, as you will need to rejet the carbs to suit the open pipes.

      Comment


        #4
        what about cutting the mufflers off and using emgo 12" shorty mufflers? i dont look like the look of the stock pipes, but i don't want to be that guy the neighbors hate. i have plans to modify the seat and fenders. as far as the handlebars i think i like the straight bar look with 0 up and 0 back. just cut a piece of tubing at about 26" to 28". the diameter of my bars should be 7/8" if i remember correctly, right?
        Last edited by Guest; 06-11-2012, 11:54 PM.

        Comment


          #5
          Originally posted by 81gs450l View Post
          what about cutting the mufflers off and using emgo 12" shorty mufflers?
          Much better. Harley mufflers are high quality and cheap since they get discarded in mass. Got a HD dealer close by?
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            Originally posted by 81gs450l View Post
            How would a 450 sound without mufflers? any info is appreciated.
            Like ass.

            Eric

            Comment


              #7
              i have one harley dealer close by. why? some day i will get the bike i want, which is my dads 83 gs750 that he put a turbo on.

              Comment


                #8
                A lot of Harley's come with shorty mufflers you should be able to get for cheap. Trying to save you some $.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment


                  #9
                  i will have to swing by the harley dealer. what about my idea on the handle bars? will 7/8" diameter 4130 chromoly tubing work for a set of straight handlebars?

                  Comment


                    #10
                    Yes, but, if you don't already hace the tubing, buying a set of striaght drag bars might be cheaper. Reread the reply right below your OP.

                    Comment


                      #11
                      i saw those bars, but they are a o" up and 3-4" back and i am looking for a 0" up and 0" back. thanks for the site info.

                      Nessim:
                      Any specific model harley that you have in mind, that i should use? just so i know what to look for. thanks

                      Comment


                        #12
                        Originally posted by 81gs450l View Post
                        Nessim:
                        Any specific model harley that you have in mind, that i should use? just so i know what to look for. thanks
                        Dude, just go there and tell them you are looking for some cheap take-off's and then see what they have to offer. Harley has some pretty small, bullet shaped mufflers that are pretty unobtrusive. If you can find a couple of those you are golden.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment


                          #13
                          Also eBay has a crap load of HD slip-ons that can be had very cheap.
                          Check there and the HD dealer and compare price + shipping to what the dealer has.

                          Comment


                            #14
                            The harely take offs look like these:




                            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                            Life is too short to ride an L.

                            Comment


                              #15
                              You took that kid off a Harley?!?


                              Then you put him on an L model?

                              That's like 17 different felonies in most states.

                              Comment

                              Working...
                              X