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    Re installing sending unit

    My 82 1100E is just about done with the paint, I plan to install the tank this weekend. When I stripped down last weekend I pulled the sending unit out. I have tried for days to find a new rubber o gasket but could not find anywhere. The old one is a little tired looking but not torn. Does anyone recommend any sealer when I install back this weekend? If so what kind and where? I want to thank all of you all for your input and me getting my old dream bike up and running! I cant wait to do some fall riding on her this year. Brian

    #2
    If the O ring is in good shape you shouldn't need any sealer. I've never used any.
    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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      #3
      Should be a flat gasket on the sending unit, I don't remember an "O" ring. If a round, flat gasket, it shouldn't be a problem to make a new one, especially if you have an untorn one to use for a pattern.
      1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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        #4
        How about some pics of your bike, which BTW is the pinnacle of air cooled superbikedom?
        1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

        2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

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          #5
          I looked at the 82 GS1100E on partzilla and they don't show a sending unit for that model. Now I have an 82 GS1100GL which does have a sending unit that is used on many other bikes and it looks like this and is available. I would replace it.

          Comment


            #6
            Sending Unit and its gasket are on the fuel cock page and the full round one (#9) is still available. The half-round gasket (#13) is apparently not.

            https://www.partshark.com/oemparts/a...ebd2/fuel-cock

            Partzilla does, in fact, show both # 9 & # 13 gaskets as available.
            https://www.partzilla.com/catalog/su...100e/fuel-cock

            Last edited by Rich82GS750TZ; 08-28-2022, 01:42 PM.
            Rich
            1982 GS 750TZ
            2015 Triumph Tiger 1200

            BikeCliff's / Charging System Sorted / Posting Pics
            Destroy-Rebuild 750T/ Destroy-Rebuild part deux

            Comment


              #7
              Thank you Rich for the info on the gasket I ordered one up. Thanks again Brian

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                #8


                I case you need help getting the sending unit back in the tank, here's a short video.

                Rich
                1982 GS 750TZ
                2015 Triumph Tiger 1200

                BikeCliff's / Charging System Sorted / Posting Pics
                Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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