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Correct float height for vm22ss

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    Correct float height for vm22ss

    So what's the correct float height?. I see 26mm in the service manual and 24mm in the reference data. She's a 1978 base model with the vm22ss carbs. There's gas leaking from the overflow on 3 &4 carbs.... just a dribble but clearly not right. I had set the floats to 24mm but that's not working. Going to 26mm should lower the fuel so that's what I'm going to try but anyone want to advise their experience..... thanks

    #2
    GS550 VM22ss is 24mm + or - 1mm.
    Overflowing is more likely to be due to leaking float valves.
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    VITON Choke plunger seals .KAWASAKI Z1,Z900,Z650,Z1000,Z1R,SUZUKI GS1000,GSXR,RF | eBay

    Air Corrector Jets for Mikuni VM 24, 26 and 28mm carbs .
    https://www.ebay.co.uk/itm/254380193...84.m1555.l2649



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      #3
      Originally posted by zed1015 View Post
      GS550 VM22ss is 24mm + or - 1mm.
      Overflowing is more likely to be due to leaking float valves.
      This is straight from the service manual. Just don't like contradictory information. Appreciate best test is to do a tube test from the drain plug but I'll try the 26mm float height setting first. All the float valves are new, which doesn't mean nowt but suggests the problem lies elsewhere.
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      Last edited by Samxboy; 12-13-2023, 03:19 PM.

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        #4
        Carb spec sheet lifted from official Suzuki site..
        The VM22 specs are top of the list..
        24mm float height.
        New valves don't guarantee they won't leak especially if they are pattern items.
        Year Country Model Carb bore ID idle rpm idle +/- fuel level float height main jet main air jet jet needle needle jet pilot jet throttle valve bypass pilot outlet valve seat starter jet pilot screw pilot air jet cable play
        77-79 US GS550L VM22ss 22 47110 1150 4.0 +/-1.0 24 +/-1.0 80 5dl35-3 o-6 15 1 0.6 1
        80-82 US GS550 BS32ss 32 47160 1100 5.0=/-0.5 22.4+/-1.0 92.5 1.6 4bel2 x-6 40 0.9,0.7,0.7 0.7 2 35 3.5 150
        80-82 CAN GS550 BS32ss 32 47170 1100 5.0=/-0.5 22.4+/-1.0 92.5 1.6 5f42-3 x-6 40 135 1.0,0.8,0.8 0.7 2 35 3.5 120
        83 - US GS750e BS32ss 32 31300 1150 5.0=/-0.5 22.4+/-1.0 117.5 1.7 5d12 y-6 37.5 0 0.7 2 45 pre-set
        85 US GS700e BS32ss 32 06A00 (06A10 CA) 1150 5.0=/-0.5 22.4+/-1.0 122.5 1.7 5c-28 y-5 37.5 0 0.7 2 45 pre-set
        82 US GS650 GZ/GLZ BS32ss 32 34300 1100 5.0=/-0.5 22.4+/-1.0 110 2 5c45 y-7 42.5 135 0.8,0.7,0.8 0.7 2 45 1.5 160 0.5 - 1.0
        83 US GS650GD BS32ss 32 34300 1100 5.0=/-0.5 22.4+/-1.0 110 2 5c45 y-7 42.5 135 0.8,0.7,0.8 0.7 2 45 1.5 160 0.5 - 1.0
        83 US GS650GLD BS32ss 32 34390 1100 5.0=/-0.5 22.4+/-1.0 107.5 1.2 5d59-3 x-2 47.5 135 0.8,0.8,0.8 1 2 32.5 2.5 160 0.5 - 1.0
        83 US GS650 MD BS32ss 32 34390 1100 5.0=/-0.5 22.4+/-1.0 110 2 5c45 y-7 92.5 135 0.8,0.7,0.8 0.7 2 45 1.5 160 0.5 - 1.0
        83 CAN GS1100ED BS34ss 34 49360 1050 5.0=/-0.5 22.4+/-1.0 112.5 1.2 5d9-3 x-2 47.5 0.8 1 2 32.5 2.5 160 0.5 - 1.0
        ?? US GS450ED BS34ss 34 44400 1200 50 5.0=/-0.5 23.0+/-1.0 120 0.7 5dx87 o-6 45 1.0,0.8,0.9 0.7 2 32.5 2 135
        ?? US GS450LD BS34ss 34 44460 1200 50 5.0=/-0.5 23.0+/-1.0 115 0.7 5cdt60 o-6 45 1.0,0.8,0.9 0.7 2 32.5 2 145
        ?? US GS450TXD BS34ss 34 44460 1200 50 5.0=/-0.5 23.0+/-1.0 115 0.7 5cdt60 o-6 45 1.0,0.8,0.9 0.7 2 32.5 2 145
        ?? US GS450LF BS34ss 34 44460 1200 100 5.0=/-0.5 23.0+/-1.0 115 0.7 5cdt60 o-6 45 95 1.0,0.8,0.9 0.7 2 32.5 pre-set
        ?? US GS450(other) BS34ss 34 44110 1200 100 6.5=/-0.5 22.4+/-1.0 115 0.6 4c2 y-6 17.5 0.8 1.1 2 30 pre-set 1.6
        77 -79 US GS850 VM26ss 26 45060 1050 100 3.0 - 5.0 24 +/- 1.0 102.5 5dl36-2 o-6 15 0.8 0.6 "5/8 1.2
        80 US GS850 BS32ss 32 45120 1050 100 5.0=/-0.5 22.4+/-1.0 115 1.7 5d57-3 x-6 42.5 1.0,0.8,0.8 0.7 2 32.5 3.5 200
        80 US GS1100LT BS34ss 34 49200 1050 100 5.0=/-0.5 22.4+/-1.0 107.5 1.2 5d58 x-1 45 0.8,0.8,0.8 0.9 2 32.5 pre-set 0.5 - 1.0
        81 US GS1100EX BS34ss 34 49200 1050 100 5.0=/-0.5 22.4+/-1.0 107.5 1.2 5d58 x-1 45 0.8,0.8,0.8 0.9 2 32.5 pre-set 0.5 - 1.0
        82 US GS1000SZ BS34ss 34 49300 1050 100 5.0=/-0.5 22.4+/-1.0 110 1.2 5d58 x-1 45 0.8,0.8,0.8 0.9 2 32.5 pre-set 0.5 - 1.0
        82 US GS1000EZ BS34ss 34 49220 1050 100 5.0=/-0.5 22.4+/-1.0 110 1.2 5d58 x-1 45 0.8,0.8,0.8 0.9 2 32.5 pre-set 170 0.5 - 1.0
        83 US GS1000SD BS34ss 34 49350 1050 50 5.0=/-0.5 22.4+/-1.0 112.5 1.2 5d58 x-1 45 0.8,0.8,0.8 1 2 32.5 pre-set 160 0.5 - 1.0
        Mikuni Viton Choke Plunger Seat Renewal.
        VITON Choke plunger seals .KAWASAKI Z1,Z900,Z650,Z1000,Z1R,SUZUKI GS1000,GSXR,RF | eBay

        Air Corrector Jets for Mikuni VM 24, 26 and 28mm carbs .
        https://www.ebay.co.uk/itm/254380193...84.m1555.l2649



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          #5
          There is conflicting information in the factory Suzuki service manual. 26mm is called out in the carburetor service section, but 24mm in the specs table.

          Float height is just an approximation anyway. The thing that matters is fuel height, as measured by the clear tube method. The manual has conflicting info on that too: 3-4mm in the carb section, and 4mm + 1mm in the specs section. Anywhere 3-5mm will be fine, though.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            #6
            Zed's list shows a (1982) model "1000EZ"?
            1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

            2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

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              #7
              Originally posted by Rob S. View Post
              Zed's list shows a (1982) model "1000EZ"?
              Correct. Surely you know that "Z" stands for 1982 in Suzuki nomenclature.
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                #8
                Originally posted by Nessism View Post

                Correct. Surely you know that "Z" stands for 1982 in Suzuki nomenclature.
                It's the "1000" that's got me puzzled. A 1000SZ (Katana), I'm aware of, but not any 1000E in 1982.
                1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

                2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

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                  #9
                  Originally posted by Rob S. View Post

                  It's the "1000" that's got me puzzled. A 1000SZ (Katana), I'm aware of, but not any 1000E in 1982.
                  I've never heard of a 1000EZ either, thought they were all 1100 or 750?



                  "Johnny the boy has done it again... This time its a scrubber"
                  Dazza from Kiwiland
                  GSX1100SXZ, GSX750SZ, GS650GZ All Katanas, all 1982

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                    #10
                    Just to confuse things a little more. there's a video of a "Suzuki gs1000EZ" on utube apparently from Germany. And it's very obviously an 8 valve motor with probably VM22's fitted. And no, I've never heard of a GS1000EZ either. Doesn't mean it didn't exist though as Suzuki were known to produce odd models for different markets.

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