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How to avoid breaking fuel screw tips when setting fuel screws to 1 turn out?
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How to avoid breaking fuel screw tips when setting fuel screws to 1 turn out?
Whilst the answer I guess is obvious....be extraordinarily careful. Seriously is there a trick to employ to avoid breaking these needle tips off in the carb bodies. Seems like it's nearly impossible to bottom down the screws so you can then unwind the required 1 rotation without breaking them. How do you guys set the screws?Tags: None
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Just... be gentle?
And make sure they're not bent, and make sure the threads are clean, clean, clean.
I run them in before assembling the rack, and without the spring and o-ring, to make sure the tip lines up perfectly with the tiny hole and that the threads are clean. I suppose this will also help educate your fingers (two fingers, never more) as to the correct feel, and the acceptable amount of force.
The threads and o-ring get a drop of motor oil upon assembly.1983 GS850G, Cosmos Blue.
2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
2015 Yamaha FJ-09, Magma Red Power Corrupts...
Eat more venison.
Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.
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Originally posted by unfocused View PostI take an old one, remove the tip and screw it in to clean the threads... after a couple broken tips and junk carbs, it's obvious why I do thisEd
To measure is to know.
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Originally posted by Nessism View Post
This is a good idea. I have a tap, but I don't like using it because it removes too much material. An old screw is a better idea.
I learned this the hard way.Current:
1993 ZX11 - 2nd build in progress
1977 GS750 (710 is getting closer)
1998 Kawasaki Voyager - selling
1998 Chevy C2500
1999 Rav4
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Originally posted by unfocused View Post
A thread chaser is used for cleaning threads, a tap is used for 'making threads'
I learned this the hard way.Ed
To measure is to know.
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Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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Originally posted by Nessism View Post
Yes, of course. If you find a chaser in the proper thread size for these screws, please provide a link...
I didn't have enough characters so here is more and aCurrent:
1993 ZX11 - 2nd build in progress
1977 GS750 (710 is getting closer)
1998 Kawasaki Voyager - selling
1998 Chevy C2500
1999 Rav4
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Originally posted by Samxboy View PostSeems like it's nearly impossible to bottom down the screws so you can then unwind the required 1 rotation without breaking them.
And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!
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Use a tiny screw driver and turn it with 2 fingers only, no wrist motion. When it stops turning, stop.
Pretent you're a posh Brit drinking from a baby doll tea cup that's too small for your fingers, so you pinch it between pointer and thumb with the remaining fingers pointed out. That's the best description I can come up with.- 1983 GS850L ~ 30,000 miles and going up - Finally ready for a proper road trip!
- 1977 GS750B - Sold but not forgotten
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Originally posted by 93Bandit View PostUse a tiny screw driver and turn it with 2 fingers only, no wrist motion. When it stops turning, stop.
Pretent you're a posh Brit drinking from a baby doll tea cup that's too small for your fingers, so you pinch it between pointer and thumb with the remaining fingers pointed out. That's the best description I can come up with.
You have to be as delicate as that tip is.
If it helps, this is what it looks like inside.
Centurion 1.jpgLast edited by Cha5; 01-06-2024, 12:25 PM.
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I just finished rebuilding a set of VM26's for a customer. All the threads were tight in this rack of carbs, so I took a previously broken tip fuel screw, and ran it down in and out a couple of times, though each carb. In the end, when installing the proper fuel screws, with the sharp tip, they screwed in quite nicely. Special thanks to unfocused for this suggestion!Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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