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    Fuel tank plug

    What are you guys using to plug the fuel petcock hole when tank stripping? im struggling to find a plug that will fit, cant find anything on amazon or any parts sites and struck out at the local hardware stores, any help would be appreciated

    #2
    1/4" thick aluminum plate about 1" wide. Drill holes for screws, and use a 1/8" sheet of rubber for the seal.
    Ed

    To measure is to know.

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      #3
      And if you drill a hole in that plate, tap it for 1/4 or 3/8 NPT you can screw a modern style petcock into it.
      Current:
      1993 ZX11 - 2nd build in progress
      1977 GS750 (710 is getting closer)
      1998 Kawasaki Voyager - selling
      1998 Chevy C2500
      1999 Rav4

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        #4
        An old inner tube makes a great rubber gasket for that purpose of sealing off the petcock opening between the plate and the tank .
        1980 Suzuki GS550E, 1981 Suzuki GS 1100EX all stock, 1983 Suzuki GS 1100EX modified, 1985 GS1150E, 1998 Honda Valkyrie Tourer, 1971 Kawasaki Mach lll 500 H1, 1973 Kawasaki Mach lV 750 H2.

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          #5
          Yep what they said. I use one of the plumbing expanding pipe bungs from Home Depot for the top one (you have to sand red plastic down a bit to fit).
          1980 GS1000G - Sold
          1978 GS1000E - Finished!
          1980 GS550E - Fixed & given to a friend
          1983 GS750ES Special - Sold
          2009 KLR 650 - Sold - gone to TX!
          1982 GS1100G - Rebuilt and finished. - Sold
          2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

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