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    Mikuni CV Carb ?

    Hi folks ive just rebuilt the carbs on the 86 Gs 850 G but 1 question . The pilot jet next to the main jet , does this screw right down tight or is there so many turns out thats needed ?
    Not the pilot air screw just to be clear .

    #2
    just snug it in. I've seen several strip the head off when trying to remove, thinking they were tightened too tight when installed.
    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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      #3
      Ok thanks for that , ill get onto it pronto . Just waiting for the carb allen bolt kit then it will be time for its first start in 10 yrs

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        #4
        Tight enough not to unscrew themselves and fall out. This has happened to me because I was a little too gentle with them. Don't forget the black rubber caps that seal the pilot jets. Very important.
        Last edited by KiwiAlfa156; 04-24-2024, 10:01 PM.

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          #5
          Originally posted by KiwiAlfa156 View Post
          Tight enough not to unscrew themselves and fall out. This has happened to me because I was a little too gentle with them. Don't forget the black rubber caps that seal the pilot jets. Very important.
          Yes i have the 4 rubber plugs . The tiny holes in the jets were blocked so cleaned all them and glad i took them out as well as the main jet emulsion tubes as these were worse . Surprised it ran at all . Put new needle jets and seats in as the needle jets were worn quite bad . Reason i ask all this info was because its the first time ive ever fully dismantled a block of 4 carbs but in reality its pretty straight forward although time consuming . Therapeutic though

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            #6
            Did you do a full and proper rebuild? Follow the tutorial linked in my signature? Replace all the O-rings? In particular, the pilot circuit needs to be cleaned. That involves remove the pilot screws, and soaking the carb bodies in a strong carb cleaning solvent. Just replacing the pilot jets doesn't clean the passages, and from what you say, your carbs are really scaled up inside.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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              #7
              Originally posted by Nessism View Post
              Did you do a full and proper rebuild? Follow the tutorial linked in my signature? Replace all the O-rings? In particular, the pilot circuit needs to be cleaned. That involves remove the pilot screws, and soaking the carb bodies in a strong carb cleaning solvent. Just replacing the pilot jets doesn't clean the passages, and from what you say, your carbs are really scaled up inside.
              I did take them apart fully to the bare shells and had all the orifices that were gummed up emulsion tubes pilot jets and air jets ect . Replace all the o rings that had gone hard .
              Ill be running stock air filter even though i have some k&N pods from an older project . There were some adaptor air seal grommet things that supposed to fit in place of the o rings to the t pieces but they are too tight to plug into the carb boddies .

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                #8
                Not sure where these go , there is 6 of them :
                DSC_0064.jpg

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                  #9
                  Originally posted by Retrosteve View Post
                  Not sure where these go , there is 6 of them :
                  DSC_0064.jpg
                  Those are for VM carbs. They attach to the fuel inlet Tee and transfer tubes.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment


                    #10
                    Originally posted by Nessism View Post

                    Those are for VM carbs. They attach to the fuel inlet Tee and transfer tubes.
                    Thank you very much for letting me know Nessis:n . They came in the box of spares when i got the bike so they will go back in the box

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                      #11
                      Hi people , another question.
                      Ive only 3 of these , they came with the air box .. where do they go ?
                      DSC_0071.jpg

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                        #12
                        Don't think we had a GS850 in '86 in the US, but it's likely like this image from an '83. Inside the airbox boots. see # 9
                        Shop online for OEM Air Cleaner parts that fit your 1983 Suzuki GS850G, search all our OEM Parts or call at 877-999-5686
                        Rich
                        1982 GS 750TZ
                        2015 Triumph Tiger 1200

                        BikeCliff's / Charging System Sorted / Posting Pics
                        Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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                          #13
                          Originally posted by Rich82GS750TZ View Post
                          Don't think we had a GS850 in '86 in the US, but it's likely like this image from an '83. Inside the airbox boots. see # 9
                          https://www.partshark.com/oemparts/a...c8/air-cleaner
                          Thanks , so i guess these are a kind of support for the boots to stop them getting crushed .

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                            #14
                            That is my understanding.
                            Rich
                            1982 GS 750TZ
                            2015 Triumph Tiger 1200

                            BikeCliff's / Charging System Sorted / Posting Pics
                            Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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