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    Colortune quirk??

    Hello All,

    I have a quirky thing happening with my attempt at using a Colortune for the first time.

    First let me say, I have an 82 GS 750EZ that I got running in early April. I decided it would be a good thing to fine tune the engine not having any maintenance info from the previous owner. I had cleaned and rebuilt the carbs in March and she has been running pretty good since. So I checked and adjusted the valves with the idea of using the Colortune before the Carbtune to synch the carbs.

    Well, I was able to get the nice blue flame color on numbers 1, 3 and 4. However, I can't get number 2 to do the same. I can see the spark bright as day, a bright white spark but if I turn the mixture screw out or in several turns, it just stays the same??? Can't seem to get the blue color.

    So I rechecked the valves again and they're right on. An opinion was put forth that the coil may be bad but I'm not so sure since the spark is pretty bright. I'm thinking maybe the mixture screw needs to be rechecked. Maybe it's gotten stuck or the spring is hung up. I know I used all new parts when I rebuilt the carbs and she has been running good for 1,000 miles.

    I guess I should have left well enough alone but I'm the kind of guy that wants to know that everything has been done right.

    Any suggestions?? Or anybody else have this happen? Thanks
    sigpic

    1974 GT750 ...done, running and sold
    1974 GT550 .... under construction (done and sold)
    1978 GS550........all stock, running (going to do 550/650 build with it)
    1978 GS1000...another project (Given to son #2)
    1982 GS750EZ ...daily driver(given to son#1)
    1982 GS1100G...completed and traded to son #2 for the 750 back
    1982 GS750EZ...daily driver (got it back in trade with son #2)
    1983 GR650 Tempter.... engine rebuild completed (and sold)

    #2
    Is the No. 2 pipe getting hot ? Sounds like you've got fire and no fuel. Plugged pilot perhaps?

    I have to add this though... I tried the Colortune on both my 750s. The only change I could make to the nice blue flame was if I ran the screws all the way in until the cylinder blacked out .

    Good luck.
    sigpic
    1981 Suzuki GS750E (one owner), 1982 Suzuki GS750T (my "tinker" toy), Previous (First) Bike: 1979 GS425 (long gone)
    2002 Suzuki Bandit 1200S (new to me in 11/2011)

    Comment


      #3
      Are you saying the color stays white or light blue? Thus indicating lean? Or is it yellow indicating rich? If it looks rich, could gas be leaking down vacuum line from petcock into #2 carb body and making the cylinder rich.

      If it is lean, I would suspect something is wrong with your mixture screw, most likely tip could be broken and stuck in hole.

      Comment


        #4
        Have you synched the carbs?
        That throttle may be completely closed.
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment


          #5
          Just a spark

          It appears as just a spark, a bright spark but no real color. Not the bright orange or blue. I'm guessing it's the mixture screw or possibly a blockage of fuel. I so don't want to have to pull the carbs off again!!

          I'm going to try unscrewing the mixture screw all the way out and see if I can check there's no blockage or if the spring being hung up.
          sigpic

          1974 GT750 ...done, running and sold
          1974 GT550 .... under construction (done and sold)
          1978 GS550........all stock, running (going to do 550/650 build with it)
          1978 GS1000...another project (Given to son #2)
          1982 GS750EZ ...daily driver(given to son#1)
          1982 GS1100G...completed and traded to son #2 for the 750 back
          1982 GS750EZ...daily driver (got it back in trade with son #2)
          1983 GR650 Tempter.... engine rebuild completed (and sold)

          Comment


            #6
            Not synched totally

            I bench synched them when I rebuilt the carbs and was going to synch them with the Carbtune after I used the Colortune. I know...it sounds almost Looney Tunes doesn't it?
            sigpic

            1974 GT750 ...done, running and sold
            1974 GT550 .... under construction (done and sold)
            1978 GS550........all stock, running (going to do 550/650 build with it)
            1978 GS1000...another project (Given to son #2)
            1982 GS750EZ ...daily driver(given to son#1)
            1982 GS1100G...completed and traded to son #2 for the 750 back
            1982 GS750EZ...daily driver (got it back in trade with son #2)
            1983 GR650 Tempter.... engine rebuild completed (and sold)

            Comment


              #7
              A closed carb is a likely possibility. Even with as many sets of carbs as I have done, my bench sync rarely is spot-on.

              Sync your carbs, then use the Color Tune again.

              .
              sigpic
              mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
              hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
              #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
              #2 son: 1980 GS1000G
              Family Portrait
              Siblings and Spouses
              Mom's first ride
              Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
              (Click on my username in the upper-left corner for e-mail info.)

              Comment


                #8
                If there's no change as you turn the adjustment screw, then most likely there's a problem with the pilot circuit.
                Current Bikes:
                2001 Yamaha FZ1 (bought same one back)

                Comment


                  #9
                  Hi,

                  Let's hope the mixture screw tip isn't broken.


                  Thank you for your indulgence,

                  BassCliff

                  Comment


                    #10
                    Blocked pilot circuit, almost certainly the jet. The colortune comes in to its own here - shows you what's going on inside and I've seen this dozens of times.
                    79 GS1000S
                    79 GS1000S (another one)
                    80 GSX750
                    80 GS550
                    80 CB650 cafe racer
                    75 PC50 - the one with OHV and pedals...
                    75 TS100 - being ridden (suicidally) by my father

                    Comment


                      #11
                      Thanks for all the help

                      Thanks Steve, ddaniels, basscliff,and hampshiredog for your help. I'm going to check the mixture screw first, and go from there. Your answers to this problem pretty much follows what I was thinking...or guessing, really. And I just hate to guess at anything. It leaves me open to too many things that can go BAD!!

                      I will let you know what I find out. Thanks again everybody....this site is the BEST!
                      sigpic

                      1974 GT750 ...done, running and sold
                      1974 GT550 .... under construction (done and sold)
                      1978 GS550........all stock, running (going to do 550/650 build with it)
                      1978 GS1000...another project (Given to son #2)
                      1982 GS750EZ ...daily driver(given to son#1)
                      1982 GS1100G...completed and traded to son #2 for the 750 back
                      1982 GS750EZ...daily driver (got it back in trade with son #2)
                      1983 GR650 Tempter.... engine rebuild completed (and sold)

                      Comment


                        #12
                        It's the #2 carb

                        Okay guys,

                        You were right. I checked the mixture screw and it was fine. I then hooked up the Carbtune and the number 2 carb was showing NO vacuum reading at all!! Even when I adjusted it all the way out or in....I only got the smallest of movement. SO...the carbs are coming off and will open up number two and see what's going on. This explains why the Colortune wasn't able to get any color at all....apparently no or little gas coming in.

                        And yes, I did check the number 2 pipe as someone suggested and there was no where near the heat on it as the number one pipe...which was mighty hot.

                        Thanks to all who offered their help. I will update the results later.
                        sigpic

                        1974 GT750 ...done, running and sold
                        1974 GT550 .... under construction (done and sold)
                        1978 GS550........all stock, running (going to do 550/650 build with it)
                        1978 GS1000...another project (Given to son #2)
                        1982 GS750EZ ...daily driver(given to son#1)
                        1982 GS1100G...completed and traded to son #2 for the 750 back
                        1982 GS750EZ...daily driver (got it back in trade with son #2)
                        1983 GR650 Tempter.... engine rebuild completed (and sold)

                        Comment


                          #13
                          The first thing to check before you take the carbs apart is to see if the tip of the mixture screw has been broken off, not allowing any adjustment.

                          .
                          sigpic
                          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                          #2 son: 1980 GS1000G
                          Family Portrait
                          Siblings and Spouses
                          Mom's first ride
                          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                          (Click on my username in the upper-left corner for e-mail info.)

                          Comment


                            #14
                            Yep..did it

                            Yep, I followed your earlier suggestion and the mixture screw and tip were fine. Sorry, I forgot to mention it in my earlier post. Thanks for your help.
                            sigpic

                            1974 GT750 ...done, running and sold
                            1974 GT550 .... under construction (done and sold)
                            1978 GS550........all stock, running (going to do 550/650 build with it)
                            1978 GS1000...another project (Given to son #2)
                            1982 GS750EZ ...daily driver(given to son#1)
                            1982 GS1100G...completed and traded to son #2 for the 750 back
                            1982 GS750EZ...daily driver (got it back in trade with son #2)
                            1983 GR650 Tempter.... engine rebuild completed (and sold)

                            Comment


                              #15
                              You guys were right..junk in the #2 carb

                              Okay guys,

                              My journey with the colortune has been reached. As most of you have suggested, the number 2 carb had some junk in it.

                              I had pulled the carbs off and checked everything inside the number 2 carb and was about to reassemble it when I decided at the last second to pull the floats off and check the fuel inlet needle valve. Sure enough...a blast of canned air and out tumbles 2 shavings of black rubber!! I had attached a small piece of clear tubing onto the existing black tubing that was on my auxillary gas supply...just so I could see if any junk would flow down into the carbs and catch them before they caused problems. I'm thinking now that maybe I had loosened some shavings somehow and didn't see them.

                              Anyway...carbs put back on the bike, colortune worked on ALL four carbs and then I Carbtuned synched them. Got them pretty close with the Carbtune. I will button her up tomorrow or the next day. Pretty wore out from this heat!!

                              Thanks for everyone's help, you guys on this forum are the best!
                              sigpic

                              1974 GT750 ...done, running and sold
                              1974 GT550 .... under construction (done and sold)
                              1978 GS550........all stock, running (going to do 550/650 build with it)
                              1978 GS1000...another project (Given to son #2)
                              1982 GS750EZ ...daily driver(given to son#1)
                              1982 GS1100G...completed and traded to son #2 for the 750 back
                              1982 GS750EZ...daily driver (got it back in trade with son #2)
                              1983 GR650 Tempter.... engine rebuild completed (and sold)

                              Comment

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