Once it's out by a millimeter or so, you can continue the progress with the blade of a nice sharp screwdriver & twisting a bit to force outward on the edge of the pin head, just like with the cutters.
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Trouble removing Float Assembly
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You can use sidecutters (wire cutters) (if they're nice and sharp) underneath the head of the pin. You're not trying to cut the pin, just to use the tapered edges of the cutters as wedges that will pull the pin perhaps a millimeter outward. The backside of the cutters will be pressing only on the pin tower, exactly where you want the force -- not transmitted down to the carb body which can break the tower.
Once it's out by a millimeter or so, you can continue the progress with the blade of a nice sharp screwdriver & twisting a bit to force outward on the edge of the pin head, just like with the cutters.and God said, "Let there be air compressors!"
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2009 Suzuki DL650 V-Strom, 2004 HondaPotamus sigpic Git'cha O-ring Kits Here!
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HalcyonGT
So as you can see...the head is almost flush with the tower. I have a pair of sharp wire cutters...but they can get no purchase on the sides of the pin.
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Forum SageCharter Member
Past Site Supporter- May 2002
- 3869
- The Gulf Coast of south Florida in the winter and northern Nevada in the summer
Free, at last
HalcyonGT....This has turned into a 6 month project for you but going about it slowly and carefully is definitely a good idea!
(I just got 4 float pins free on another extra set of carbs and it's always a relief.)1980 GS1100E....Number 15!
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HalcyonGT
Originally posted by chuckycheese View PostHalcyonGT....This has turned into a 6 month project for you but going about it slowly and carefully is definitely a good idea!
(I just got 4 float pins free on another extra set of carbs and it's always a relief.)
Anyhow...as I write this I'm still pounding one end; while hoping to get a grip on the pinhead on the other side. I've got glorious plans for this bike. One jammed/stuck pin isn't going to stop those plans.
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Forum SageCharter Member
Past Site Supporter- May 2002
- 3869
- The Gulf Coast of south Florida in the winter and northern Nevada in the summer
Great!!
Originally posted by HalcyonGT View PostWell, I originally was gonna sell her off...but I decided to begin a cafe project. Its been fun tinkering and discovering this awesome machine. But some of the more critical components having sat untouched for almost 30yrs is beginning to test my patience!
Anyhow...as I write this I'm still pounding one end; while hoping to get a grip on the pinhead on the other side. I've got glorious plans for this bike. One jammed/stuck pin isn't going to stop those plans.
Last edited by chuckycheese; 03-28-2011, 11:19 AM.1980 GS1100E....Number 15!
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HalcyonGT
Am now thoroughly convinced this is the pin from the 9th level of Hell itself! It hasn't budged a single millimeter despite me banging on it for two weeks straight. Heating it...nothing. Gripping with wire cutters...nada. I could be riding...instead I'm locked in battle with a pin.
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jfman
On my bike is looks as if the pins ends are marred and would need to be grinded off to remove the pin...
Anybodyelse has this issue?
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jfman
Originally posted by 7981GS View Post
Thank for the link.
I didnt start a new thread because my issue is relevant to this thread - removing the floats.
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35602
- Torrance, CA
Originally posted by jfman View PostThank for the link.
I didnt start a new thread because my issue is relevant to this thread - removing the floats.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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I've had to file the marred end until it's smooth enough to slide through.1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
1985 GS1150ES stock with 85 Red E bodywork.
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