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Exhaust Gasket Removal???

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    Exhaust Gasket Removal???

    Is there any tricks that anyone knows of that makes the removal of old exhaust gaskets from the head any easier? I'm having a hell of a time and I'm afraid I'll end up ruining them AND not be able to remove them.

    Thanks!

    #2
    Just pry them out with a screwdriver. I've never had any problem removing these - even on real old scrappers they usually just fall out after a poke.
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

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      #3
      Just rip them outta there, go ahead and ruin them, you can't re-use them anyway.
      Larry D
      1980 GS450S
      1981 GS450S
      2003 Heritage Softtail

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        #4
        I used a dental pick, but a small blade screwdriver under an outter edge and a gentle pry to pull them away from the edge should do the trick.

        As stated above, you can't re-use them, so the only worry is to not damage the head while pulling them out.

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          #5
          if all else fails.........air chisel
          1978 GS1085.

          Just remember, an opinion without 3.14 is just an onion!

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            #6
            cotter key remover...
            aka screw driver w/ 90 degree bent end w/ point.
            great tool with multiple purposes!

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              #7
              I use a packing puller like we had on board ship for removing valve stem packing material from steam valves. No, mine aren't Navy tools, I bought them at a tool supply store like Thomas Tools.

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                #8
                I had the same problem recently, thought they would never come out. Screwdriver or anything like it wouldn't work. I ended up using some needle-nose pliers and pressing as hard as I could while pinching them as deep as possible. Got them all out in about 15 minutes using this method.

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                  #9
                  Jackhammer

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                    #10
                    Originally posted by 1_v8_merc View Post
                    Jackhammer
                    If you use the jackhammer method, be sure to have a helper to steady the bike.......ask me how I know

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