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    gsx 550 carb problem

    right all, my gsx550ef is firing on three only, no 1 is mis firing, took the plug out tonight and its sparking well albeit slightly dry, so pilot lines must be choked, is there a rebuild kit for the twin carbs setup for this model, as it runs two carbs into four cylinders with a twin manifold for each carb, cheers jon

    #2
    Try these guys: http://www.bikebandit.com/1985-suzuk...m6069sch278788

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      #3
      anyone know anything about this company ? any good ?

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        #4
        Originally posted by janner View Post
        anyone know anything about this company ? any good ?

        http://www.ebay.co.uk/itm/3303726118...ht_2654wt_1037
        If you're not using the the stock exhaust or airbox, the jet kit may be okay

        But, what you need is a good cleaning, not a "rebuild"

        Have you cleaned your carbs per the tutorial??
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

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          #5
          It's those twin double bore carbs that none of us have worked on (well someone here will have done).

          Same principles apply though - no need for a rebuild kit just a bloody good clean. Or try the old Redex trick - it might work.

          If you need bits (o rings etc) give Andy at NRP a ring:

          NRP specialise in carburettor diaphragms, air cut-off valves [or coaster enrichment valves] carburettor overhaul kits and spares for all Japanese carbs.
          79 GS1000S
          79 GS1000S (another one)
          80 GSX750
          80 GS550
          80 CB650 cafe racer
          75 PC50 - the one with OHV and pedals...
          75 TS100 - being ridden (suicidally) by my father

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            #6
            Those carbs are just plain old mikunis in a configuration that allows for a narrower rack.

            Evverything in there is a standard part.

            Needles are not available OEM.
            Dynojet makes a kit to go with a K&N filter.

            The emulsion tubes probably have a thing varnish inside them so use a dowl and knock them out.

            Gentle spritz with carb cleaner will indicate which circuits may be clogged the most.

            Unlike many on here I am not a religious zealot who believes in the full immersion in carb cleaner. No need to splite the rack and all that if you can coax em clean.

            Emulsion tubes are bloody filthy no doubt.

            Get all the internal o-rings replaced Robert Barr has a kit that works. Get the intake manifold rings while you are at it.

            Be extremely wary of the plastic floats!!

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              #7
              Thanks guys, but dynojet dont list the gsx550 at all, but they do list the gs550 , is this the same carbs , as the gs runs the twin carbs too, cheers jon....also with a aftermarket can and pods would you go for stage 2 or 3 ???

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                #8
                The US only got the GS designated bikes while most of the rest of the world received the GSX so yea, yours should be the same.
                Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                1981 GS550T - My First
                1981 GS550L - My Eldest Daughter's - Now Sold
                2007 GSF1250SA Bandit - My touring bike

                Sit tall in the saddle Hold your head up high
                Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

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                  #9
                  According to Rapidray you can't get K&Ns for these anymore.

                  You need to a bit careful with the GS / GSX thing Jon as our GS 8 valves ran on a couple of years after the US bikes (82 or 83 I think they finally finished here - GS550EZ was the last one), and ran concurrently with the GSX 16 valves. I think the US 8 valve stopped (GS550ET) when the US 16 valve GS bikes came out. May have run on Kat form but the US guys will know that better than me
                  79 GS1000S
                  79 GS1000S (another one)
                  80 GSX750
                  80 GS550
                  80 CB650 cafe racer
                  75 PC50 - the one with OHV and pedals...
                  75 TS100 - being ridden (suicidally) by my father

                  Comment


                    #10
                    GS and GSX are the same bikes for the 83-86 550.
                    Dynojet sell a stage 1 and 3 kit commonly available on ebay.

                    K&N also sells a filter but it is the oval that fits the oem airbox.
                    You can take the stock airbox and hack it so it is simply a mount for the higher flowing filter sans restrictions.



                    But then its about 64 HP for the bike so why even bother going beyond a stage 1 kit and the filter?

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