Header holes/ what can be done?

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  • Guest

    #1

    Header holes/ what can be done?

    Question, The headers I'm using on my G have developed holes at the underside of two down tubes. This is temporary exhaust for this bike, bv I do want to use it as long as I can for exhaust on projects. I'm looking for option for temporary and long term fixes. Options I can think of, but have never tried are exhaust tape(the silver stuff you can wrap around car ex.), heat wrap commonly user on drag car headers and popular with cafe and bobber bikes, J-BWeld. Has anyone tried any of these with positive results? I'll post a photo of the holes later.
  • SqDancerLynn1

    #2
    The only solution is to weld a patch over the hole

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    • fishfarm
      Forum Mentor
      • Mar 2011
      • 662
      • Florida

      #3
      To temporarily repair an exhaust leak on a diesel tractor, I used a piece of heavy-duty aluminum foil, folded several times to form a square, then held in place with a stainless pipe clamp. Worked great and is still in place some years later.
      1982 GS1100GL Citrus County, FL

      a rare outsider and was only built until 1983. Who still has one, it gives her so little.

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      • Guest

        #4
        Originally posted by SqDancerLynn1
        The only solution is to weld a patch over the hole
        That will be the plan eventually, but I fear since the tubing is thin (the reason for the holes in the first place) more holes will be the result, atleast it will if I try to do it. lol I need a temporary bandaid for the short term. This is my, backup/work in progress bike, thrust into duty unexpectantly.
        Last edited by Guest; 03-25-2013, 05:04 PM.

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        • Guest

          #5
          J-B Weld, the duct tape of epoxies!

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          • hampshirehog
            Forum LongTimer
            Past Site Supporter
            • Oct 2007
            • 12675
            • Hampshire. UK

            #6
            Small holes? For a temporary bodge try a hose clip.
            79 GS1000S
            79 GS1000S (another one)
            80 GSX750
            80 GS550
            80 CB650 cafe racer
            75 PC50 - the one with OHV and pedals...
            75 TS100 - being ridden (suicidally) by my father

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            • Guest

              #7
              If the holes are really small I wouldn't worry too much about it, you need a place for water to escape .

              Somekind of tape wrap should work along with a little epoxy, Jb weld etc,
              how about that aluminum "real" duct tape?

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              • Guest

                #8
                Originally posted by sedelen
                If the holes are really small I wouldn't worry too much about it, you need a place for water to escape .

                Somekind of tape wrap should work along with a little epoxy, Jb weld etc,
                how about that aluminum "real" duct tape?
                Hey Steve, I picked up some exhaust tape. It's a foil with an adhesive backing. Well I'll see how well it holds up. It worked in the garage, but I haven't tested it out going on a ride.
                Here are the holes in question, I found a few more after covering these.

                Here is the product I'm trying. $3.99 at AutoZone.

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                • Guest

                  #9
                  It's worked so far, but my ride to work is very short.

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                  • Guest

                    #10
                    Originally posted by gsrick
                    Hey Steve, I picked up some exhaust tape. It's a foil with an adhesive backing. Well I'll see how well it holds up. It worked in the garage, but I haven't tested it out going on a ride.
                    Here are the holes in question, I found a few more after covering these.

                    Here is the product I'm trying. $3.99 at AutoZone.
                    Hope you plan on replacing those soon!
                    Looks to be paper thin.

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