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    running on 3 Vacuum issue

    BassCliff
    MY sincere apologies my thought was there was an existing thread :>)
    There are many Similar threads but is can see where continuity can be an issue

    Sorry this is a bit long, Running into issue with cylinder Number 3
    Vacuum for cylinders on 1, 2, 4 are steady at 10 see photo
    3 is around 5

    Using the 4 gauge set (vacuum gauge) rather than the color tune

    Tried swapping gauge 3 for 4 reads the same so not the gauge or Vac tubing
    Pulled the Plugs and checked for Spark seems to be OK (maybe weak hard to see in daylight?) swapped plug 3 for plug 4 same reading

    Adjusting the air screw 3 will either make it run wild (accelerate) or cut off so not air screw,
    May try swapping 3 for 4 o-ring not seating ?

    Tried spraying carb and engine foam (thicker) on the boats and the area around did not notice any change in the reading

    Ordered intake o rings from the link here so maybe that will solve the issue
    Do Intake o-rings exist on the rubber version or do I need to order new boots?

    Read that the butterfly maybe an issue thought the slides worked ok, (will check when, the O-Rings arrive?

    plan to do a compression test next time I get a chance as some else mentioned
    The other thing that bugs me is the 5 inch vacuum vs. 10 inch vacuum Should we be in the 20” range

    One exception is a backfire at 3K-4K from either #3 or #4 guessing its number 3 :>) seems to run good in general

    Any better ideas

    #2
    Figured it out
    There are many things you need to do to SYNC you’re Carburetors
    Among them if you can find them is too read them :>)
    So I am going down my list of things to check

    Remove pods does the slide follow the others Yep
    Are all the since tubes tight and not leaking Yup
    Already know the gauges are OK as reads the same Yup
    Leaking intake o-rings maybe got them today from the person listed on GS resources that guy is fast think I ordered them Saturday and got the new intake screws sweet Highly Recommend

    Humm I am missing something (over think) back to the Kiss
    AHH no wait are you kidding me

    The GS1000E had a vacuum Siphon petcock,
    The Vacuum siphon for the gas fuel petcock was NOT Plugged.

    Jammed a screw driver into the tubing and all 4 are almost the same
    Might be 2 less but very close to the same higher reading
    by the way their are two plug the one by 2-3 the other #4 Leave the #4 open length of tubing etc.

    Hope this helps someone else

    Comment


      #3
      Glad you have it figured out, but I have a few questions from your first post.

      Originally posted by Recoush View Post
      Using the 4 gauge set (vacuum gauge) rather than the color tune
      There is nothing wrong with using a set like that, but why would you consider a Colortune to sync the carbs?
      The Colortune is for adjusting your fuel mixtures, not carb sync.


      Originally posted by Recoush View Post
      Tried swapping gauge 3 for 4 reads the same so not the gauge or Vac tubing
      Good that you checked.

      Did you by chance connect all four gauges to one souce (using a manifold) to verify that they all read the same? I believe this is recommended (required?) for analog gauges.



      Originally posted by Recoush View Post
      Pulled the Plugs and checked for Spark seems to be OK (maybe weak hard to see in daylight?) swapped plug 3 for plug 4 same reading
      Changing spark plugs will not do anything to affect carb sync.


      Originally posted by Recoush View Post
      Adjusting the air screw 3 will either make it run wild (accelerate) or cut off so not air screw, May try swapping 3 for 4 o-ring not seating?
      Adjusting the air screw will affect the mixture, but not the carb sync (vacuum level). You could even remove the air screw entirely without affecting your vacuum level. The vacuum level is measured after the slide, where the pilot mixture hole is very small.


      Originally posted by Recoush View Post
      Ordered intake o rings from the link here so maybe that will solve the issue
      Originally posted by Recoush View Post
      Do Intake o-rings exist on the rubber version or do I need to order new boots?
      Not sure what "rubber version" you are talking about.

      Your new sig says it's a '79 1000, that has bolt-on intake tubes and they definitely use o-rings.



      Originally posted by Recoush View Post
      Read that the butterfly maybe an issue thought the slides worked ok, (will check when, the O-Rings arrive?
      What "butterfly"??? Your VM carbs don't have butterflies.


      Originally posted by Recoush View Post
      The other thing that bugs me is the 5 inch vacuum vs. 10 inch vacuum Should we be in the 20” range
      The actual number does not really matter much. What does matter is that they are all the same.

      What was your engine speed while doing the sync? A very low idle speed will yield low vacuum numbers.
      Suzuki calls for 1500-2000 RPM while doing the sync, I have always done it closer to actual idle: 1200.

      .
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      Comment


        #4
        Wow thanks for the Feedback

        Sync the carbs yes all four vacuum gauges are to the individual carbs vac ports (screws removed and the adapter tubes) Installed (shiny brass tubes in photo)

        Spark plug check was to see if bad plug or coil really hard to see spark (daylight shade)
        Original setup (since have wired the hot wire to plugs and installed the Relay) really does seem to help have not rechecked to see if can see spark)

        From reading the limited instruction thought the air screw affected vacuum. Guess no way to adjust, have to eliminate the leaks?

        Will post a photo the carbs look like they are attached to the fuel inlet with rubber intakes black and look like rubber ( have not yet attacked this issue of changing the intake o-rings) (this maybe a late 78 version like Jan 79 ? some weird items keep finding

        One problem experiencing with the 107.5 main is that can’t seem to eliminate the backfire. (4 air pods and two tip turned mufflers (Mac products) these are similar to stock as they use the original headers had to grind off the welds to remove stock mufflers)

        Engine speed suggested was 1000 RPM so between 900-1050
        Just barley running so I could hear the engine as I adjusted the bleed screws and the air screws (air is about 1-1/4 turn’s avg and the bleed (fuel screw bottom of carb about 1-1/2 turns)

        Still get a backfire around 4K interesting about the 1200 RPM the GS article I used say high idle around 1000 rpm ?

        Comment


          #5
          here is the pods carbs and intake ports you can see the vacuum screw

          Comment


            #6
            Here is another setup (sorry thought was one like it)
            the other photo shows the rubber boot better

            Comment


              #7
              What you can’t see their is smaller band clamp

              The VM are smashed into the rubber boot and secured with a thin band clamp (holds the carbs in place) the other end of the rubber boot to the head is secured by two Philip head screws

              Bought the o-rings also new screws the news ones are (Allen head)

              note the blue vacumm cap that was my source of a vacuum leak on number 3 cylinder the other open one later will be a vent tubing

              Just love GS resources really a wealth of information here on this one website

              let me know if this helps thier may still be a vacuum leak
              have to remove the carbs and those intake boots ?
              next up a compression test

              Comment


                #8
                You sync VMs by taking the tops of the carbs off and turning that screw in/out.

                VMs sync best over 1500 rpm

                You need to calibrate those gauges against a single source, they can be wildly inaccurate out of the box

                You need to start over

                Didn't you download the free service manual for your bike?

                All of the procedures are explained there, with pictures

                How many of the newbie mistakes have you made so far??????

                1A) (NEW) Trying to diagnose running problems on a bike with an unknown maintenance history. Common maintenance items like clean carbs, properly adjusted valves, no air leaks in the intake system (airbox, carb boots), a clean gas tank (no rust), and a properly functioning petcock are 100% mandatory for the bike to run properly.
                Last edited by Big T; 05-26-2013, 03:00 PM.
                1978 GS 1000 (since new)
                1979 GS 1000 (The Fridge, superbike replica project)
                1978 GS 1000 (parts)
                1981 GS 850 (anyone want a project?)
                1981 GPZ 550 (backroad screamer)
                1970 450 Mk IIID (THUMP!)
                2007 DRz 400S
                1999 ATK 490ES
                1994 DR 350SES

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