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    replace all 4 pilot screws?

    i lightly marred a pilot screw (need to get some JIS screwdrivers ). should i just replace all four or is it ok to just replace one?

    #2
    I got my Vessel Megadora JIS screwdrivers from LevelChrome.
    They currently are on sale.
    http://www.levelchrome.com/search.as...2&search.y=-89

    Comment


      #3
      They dont need replaced if you got them out. Slide the flat tops on a file to clean them up. Then use a hack saw blade and carefully just recut the slots a tad deeper. Dont lock them in a vice or anything..hold them in yiur hand and use a blade to clean them up

      Even the thinnest dremel wheels are rather large for my tatse, so thats why i recommend the saw blade.
      MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
      1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

      NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


      I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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        #4
        Originally posted by growler View Post
        i lightly marred a pilot screw (need to get some JIS screwdrivers ).
        I thought that the only time you needed a JIS screwdriver is when the screws involved had cross-head engagements that resembled a Phillips head?

        Any of the pilot screws that I have seen were all straight slots.

        .
        sigpic
        mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
        hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
        #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
        #2 son: 1980 GS1000G
        Family Portrait
        Siblings and Spouses
        Mom's first ride
        Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
        (Click on my username in the upper-left corner for e-mail info.)

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          #5
          If you replace just one the other three will be jealous. Best get all new screws to keep the peace.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            i'll post some pics after dipping and get your opinions. it may not be as drastic as i think.

            Comment


              #7
              There are plenty of uses for straight slot JIS screwdrivers, but you are correct. I was mistaken in my saying I needed one for this.

              Originally posted by Steve View Post
              I thought that the only time you needed a JIS screwdriver is when the screws involved had cross-head engagements that resembled a Phillips head?

              Any of the pilot screws that I have seen were all straight slots.

              .

              Comment


                #8
                i was toying with the idea of just getting a 4 new kits for my carbs, but everything looks good.

                although, when i checking out z1 for kits, i saw 2 retaining clips shown that i did not see during my disassembly. did i screw up?

                they are shown in this photo:
                Z1 Enterprises specializes in quality Motorcycle parts for Honda, Kawasaki, Suzuki and Yamaha Classic Japanese motorcycles from the 1970's and 1980's.

                Comment


                  #9
                  Did you go though the carb rebuild tutorial as linked in my signature?

                  Did you ungang the carbs and soak each in carb dip?

                  Did you replace all the various O-rings?

                  Regarding those clips, one is for the slide which you don't need and I don't recognize the others.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment


                    #10
                    yep, followed the rebuild tutorial exactly. soaked and now getting some detailed cleaning/polishing before putting everything back together.

                    i have the o-ring kit from cycleorings, so yes, replacing those too. i was just trying to decide if i needed to replace all the brass parts. everything looks great though. all holes were clean before the dip, and everything is super clean now. i'll make sure to shoot carb spray through the appropriate holes, etc and reassemble according to the tutorial as well.

                    Comment


                      #11
                      many applications

                      Originally posted by growler View Post
                      i was toying with the idea of just getting a 4 new kits for my carbs, but everything looks good.

                      although, when i checking out z1 for kits, i saw 2 retaining clips shown that i did not see during my disassembly. did i screw up?

                      they are shown in this photo:
                      http://www.z1enterprises.com/ItemDet...item=KL18-2591
                      Those kits will fit numerous different applications. So they come with some parts that aren't used on your bike.
                      https://drive.google.com/open?id=0B9zH8w8Civs8ejBJWjdvYi1LNTg&resourcekey=0-hlJp0Yc4K_VN9g7Jyy4KQg&authuser=fussbucket_1%40msn.com&usp=drive_fs
                      1983 GS750ED-Horsetraded for the Ironhead
                      1981 HD XLH

                      Drew's 850 L Restoration

                      Drew's 83 750E Project

                      Comment


                        #12
                        when i took the carbs out and started taking them apart, i noticed that none of my pilot jets had those caps on them. (the ones on Nessism's awesome tutorial)

                        do i need to replace them?

                        Comment


                          #13
                          Originally posted by growler View Post
                          i noticed that none of my pilot jets had those caps on them. do i need to replace them?
                          No. . . .

                          .
                          Well, that would actually depend on your terminology.

                          You said your "jets" did not have caps. The caps in the picture are meant to go over the screws.

                          However, down deep in the carbs, where the jets are, there are some rubber caps that cover them. Those are MANDATORY.


                          .
                          sigpic
                          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                          #2 son: 1980 GS1000G
                          Family Portrait
                          Siblings and Spouses
                          Mom's first ride
                          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                          (Click on my username in the upper-left corner for e-mail info.)

                          Comment


                            #14
                            gotcha. my mistake there. i do have those rubber plugs.

                            it's been a long day.

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